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BMW K1200LT 1997-2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Code: K589 Vehicle Type: Motorcycle Generation Generation Identifier: First Generation (K589) Codes Chassis Code Range: K589 👋 Introduction Market Position Vehicle...
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类型: Motorcycle
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BMW K1200LT 1997-2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Code:
K589
Vehicle Type:
Motorcycle
Generation
Generation Identifier:
First Generation (K589)
Codes
Chassis Code Range:
K589
👋 Introduction
Market Position
Vehicle Segment:
Luxury Touring Motorcycle
Target Audience:
Long-distance touring riders seeking comfort, features, and performance.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Venture Royale.
Key Features
Distinctive Attributes:
Powerful inline-four engine, Telelever front suspension, integrated audio system, electric windscreen, extensive luggage capacity.
Manual Value Proposition
Manual Benefit:
Enables owners and technicians to perform all necessary maintenance, repairs, and diagnostics efficiently and accurately, saving time and money.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, disassembly, assembly, tuning, diagnostics, fuel injection, ignition system.
Transmission And Drivetrain:
Clutch operation, gearbox servicing, final drive maintenance, shaft drive inspection.
Suspension And Steering:
Front fork overhaul (including BMW's Telelever system), rear shock absorber adjustment and replacement, steering head bearing service.
Braking System:
ABS system diagnostics and repair, brake fluid replacement, caliper and master cylinder servicing, pad and rotor replacement.
Electrical System:
Wiring diagrams, battery maintenance, alternator and starter motor testing, lighting system, instrument cluster, ECU diagnostics.
Fuel System:
Fuel pump, injectors, fuel tank, fuel lines, EVAP system.
Exhaust System:
Catalytic converter, mufflers, exhaust manifold inspection and replacement.
Bodywork And Fairings:
Fairing removal and installation, seat servicing, luggage system maintenance, accessory fitment.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, valve clearance adjustments, lubrication points, brake fluid flush.
Troubleshooting:
Diagnostic codes, symptom-based troubleshooting for common issues.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications.
Technical Depth
Depth Of Coverage:
Comprehensive from basic rider maintenance to advanced engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 16-valve, Inline-Four
Engine Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
70.5 mm x 75 mm (2.78 in x 2.95 in)
Compression Ratio:
10.2:1
Performance
Horsepower:
98 hp (73 kW) @ 7500 rpm
Torque:
77 lb-ft (104 Nm) @ 5500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential fuel injection.
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI)
Lubrication
Oil Capacity With Filter:
Approx. 4.2 liters (4.4 US qt)
Recommended Oil Viscosity:
SAE 15W-50 or SAE 20W-50 (depending on climate)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Options:
Optional 5-speed manual with electronic reverse gear.
Features
Clutch Type:
Hydraulically operated, multi-plate wet clutch.
Final Drive:
Shaft drive with universal joint and bevel gear.
Transmission Fluid
Transmission Fluid Type:
BMW recommends specific gear oil (refer to manual for exact part number and specification).
📐 Dimensions
Exterior
Length:
Approx. 2515 mm (99.0 in)
Width At Handlebars:
Approx. 960 mm (37.8 in)
Height At Seat:
Approx. 800 mm (31.5 in) (adjustable)
Weights
Dry Weight:
Approx. 309 kg (681 lbs)
Gross Vehicle Weight Rating:
Approx. 555 kg (1224 lbs)
Payload Capacity:
Approx. 246 kg (542 lbs)
Cargo
Luggage Capacity:
Integrated hard saddlebags and top case with ample storage.
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad Integral ABS (Anti-lock Braking System) standard.
Active Features
Braking System Details:
Dual front disc brakes with 4-piston calipers, single rear disc brake with 2-piston caliper.
Lighting:
Halogen headlights, LED taillight, integrated turn signals.
Passive Features
Chassis Design:
Aluminum composite frame, integrated crash protection (engine guards, fairing protection).
Windscreen:
Electrically adjustable windscreen for optimal rider comfort and protection.
💡 Technology Features
Infotainment
Audio System:
Integrated stereo system with AM/FM radio, cassette player (later models may have CD changer option), and speakers.
Cruise Control:
Standard electronic cruise control for highway comfort.
Driver Assistance
ABS Integration:
Integral ABS system that provides anti-lock braking for both wheels.
Connectivity
Accessory Options:
Pre-wiring for GPS navigation systems, heated grips, and auxiliary lighting.
Vehicle Electronics
Instrument Cluster:
Analog tachometer and speedometer, multi-function LCD display showing fuel level, coolant temperature, gear indicator, trip meters, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Every 20,000 km (12,000 miles), including valve clearance checks.
Brake Fluid Replacement Interval:
Every 2 years, regardless of mileage.
Fluid Specifications
Coolant Type:
BMW recommended coolant (ethylene glycol based, with corrosion inhibitors).
Brake Fluid Type:
DOT 4.
Final Drive Oil Type:
BMW recommends specific hypoid gear oil (refer to manual for part number).
Known Issues
Common Wear Items:
Water pump seal, starter motor brushes, clutch slave cylinder seal, fuel pump relay.
Electrical Gremlins:
Occasional issues with dashboard illumination and warning lights, often related to connector integrity.
Suspension Wear:
Front and rear shock absorber seals can degrade over time, requiring replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), Germany.
Motorcycle Division Legacy:
BMW has a long and storied history in motorcycle manufacturing, known for innovation, quality, and performance.
Model Evolution
K Series Introduction:
The K-series motorcycles, introduced in the early 1980s, were BMW's first production motorcycles with fuel injection and shaft drive, and featured innovative inline-four engines.
K1200Lt Development:
The K1200LT was developed as a direct successor to the K1100LT, focusing on enhanced touring capabilities, comfort, and advanced features.
Production
Production Years:
1997-2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Critical Reception:
Widely praised for its comfort, stability, and touring capabilities, often cited as one of the most comfortable motorcycles for long-distance travel.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its robust build quality and touring amenities.
Certifications
Emissions Compliance:
Meets relevant emissions standards for its production years.
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