BMW K1200RS (K 1200 RS) Service Repair Workshop Manual (Original Factory Manual)

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Designation: K 1200 RS Generation Generation Code: K589 Codes Chassis Code: K589 👋 Introduction Market Position Class: Sport touring motorcycle, known...

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类型: Motorcycle

斯库: 438201

标签: BMW Cars K 1200 RS K1200RS Misc Motorcycle

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Description

🏷️ Basic Information

Identification

Make:

Model:

K1200RS

Model Designation:

K 1200 RS

Generation

Generation Code:

Codes

Chassis Code:

👋 Introduction

Market Position

Class:

Sport touring motorcycle, known for its performance, comfort, and advanced technology for its era.

Competitive Analysis

Competitors:

Competed against models like the Honda VFR, Kawasaki GTR, and Yamaha FJR in the sport-touring segment.

Key Features

Design Philosophy:

Blend of sportbike performance with long-distance touring comfort and BMW's signature engineering.

Technological Advancements:

Featured BMW's Telelever front suspension, Paralever rear drive, and advanced ABS braking systems.

📋 Manual Details

Coverage Areas

Coverage Summary:

Comprehensive service, repair, and workshop information for the BMW K1200RS.

Page Count

Estimated Page Count:

Over 500 pages (typical for official BMW service manuals of this era).

Manual Type

Type:

Official Factory Service & Workshop Repair Manual

Language

Language:

English

Format

Format:

Likely Printed Book or Digital PDF (as per product description context)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul, and specifications for the K589 inline four-cylinder engine.

Fuel System:

EFI system (Bosch Motronic), fuel pump, injectors, fuel tank, lines, and related diagnostics.

Ignition System:

Ignition coils, spark plugs, ECU control, and timing adjustments.

Transmission:

Clutch operation, gearbox disassembly, assembly, troubleshooting, and fluid specifications.

Drivetrain:

Paralever rear drive system, driveshaft, final drive unit, and associated maintenance.

Suspension:

Front fork (BMW Telelever) overhaul, adjustments, and rear shock absorber maintenance.

Brakes:

ABS II system diagnostics, brake caliper service, master cylinder overhaul, fluid replacement, and bleeding procedures.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, horn, and fuses.

Chassis Bodywork:

Frame inspection, fairing removal/installation, seat, handlebars, footpegs, and body panel repairs.

Cooling System:

Radiator, fan, coolant hoses, and fluid specifications.

Exhaust System:

Exhaust manifold, catalytic converter (if applicable), muffler, and gasket replacement.

Wheels Tires:

Wheel bearing service, tire mounting/balancing, and recommended pressures.

Instrumentation Controls:

Dashboard, gauges, switches, and control lever service.

Procedures Included

Maintenance:

Scheduled maintenance tasks, lubrication, filter changes, and inspections.

Troubleshooting:

Diagnostic flowcharts, symptom-based problem-solving for engine, electrical, and mechanical issues.

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and adjustment.

Overhaul:

Complete engine, transmission, and suspension component overhaul procedures.

Diagnostics:

Engine management system diagnostics, ABS fault finding, and electrical system testing.

Specifications Data:

Torque values, clearances, fluid types and capacities, wear limits, and electrical resistance values.

Special Tools:

Identification and usage of specialized tools required for specific procedures.

Technical Depth

Depth:

Extensive; covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds.

Diagnostic Capability:

High; includes detailed diagnostic procedures and troubleshooting guides for complex systems like ABS and EFI.

Assembly Disassembly:

Detailed, illustrated instructions for all major components and sub-assemblies.

📊 Manual Specifications

File Format

Digital Format Details:

If PDF: Searchable text, high-resolution images, bookmark navigation.

Print Quality

Print Quality Details:

High-quality printing with clear diagrams, legible text, and durable pages (for printed versions).

Binding Type

Binding Type Details:

Sturdy binding (e.g., saddle-stitched, perfect bound, or spiral bound) for workshop use (for printed versions).

Paper Type

Paper Type Details:

Durable paper stock resistant to workshop environments (for printed versions).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Water-cooled, four-stroke, inline four-cylinder

Displacement:

1171 cc (71.6 cu in)

Bore X Stroke:

76.8 mm x 64.0 mm

Compression Ratio:

11.5:1

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 130 hp (97 kW) @ 8750 rpm

Torque:

Approx. 110 Nm (81 lb-ft) @ 6750 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Bosch Motronic engine management.

Fuel Type:

Unleaded premium gasoline, minimum 95 RON (Octane Rating).

Engine Oil

Oil Type Specification:

SAE 15W-50 API SJ or higher, synthetic blend recommended.

Oil Capacity:

Approx. 4.0 liters (4.2 US qt) with filter change.

🔧 Transmission

Standard

Transmission Type:

6-speed manual gearbox

Optional

Optional Features:

None for transmission type.

Features

Clutch Type:

Hydraulically operated, multi-plate wet clutch

Final Drive:

Shaft drive via BMW's Paralever system.

Fluid Specifications

Gearbox Oil Type:

SAE 75W-90 API GL-4 or GL-5, synthetic recommended.

Fluid Capacities

Gearbox Oil Capacity:

Approx. 1.0 liter (1.05 US qt).

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (87.8 in)

Width:

Approx. 900 mm (35.4 in) at handlebars

Height:

Approx. 1320 mm (52.0 in) at windshield

Wheelbase:

Approx. 1500 mm (59.1 in)

Weights

Dry Weight:

Approx. 244 kg (538 lbs)

Wet Weight:

Approx. 266 kg (586 lbs)

Max Payload:

Approx. 200 kg (441 lbs)

Fuel Capacity

Fuel Tank Capacity:

22 liters (5.8 US gal), including 4 liter reserve.

🛡️ Safety Features

Ratings

ABS System:

BMW Motorrad ABS II, with optional integral ABS on later models.

Active Features

Braking System:

Dual 320 mm front discs with four-piston calipers; single 265 mm rear disc with two-piston caliper.

Lighting:

Halogen headlight, multi-reflector rear light.

Passive Features

Chassis Design:

Sturdy aluminum frame and robust suspension components contributing to stability.

💡 Technology Features

Infotainment

Instrumentation:

Digital odometer, trip meters, analog tachometer, fuel gauge, gear indicator, clock, and warning lights.

Audio System:

Optional factory-fitted audio system available on some models.

Driver Assistance

BMW Motorrad ABS II with linked front and rear braking capabilities.

Traction Control:

Not standard; some aftermarket or specialized modifications might exist.

Connectivity

Diagnostic Interface:

On-board diagnostics (OBD) capabilities through specific connectors for service technicians.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Major Service Interval:

Every 20,000 km (12,000 miles) for valve clearance check, spark plug replacement, and drive shaft inspection.

Brake Fluid Change:

Every 2 years.

Fluid Specifications

Coolant Type:

BMW approved ethylene glycol-based coolant concentrate with corrosion inhibitors.

Brake Fluid Type:

DOT 4 (or DOT 5.1 where specified for ABS system compatibility).

Known Issues

Common Wear Items:

Clutch wear, alternator rotor issues (early models), fuel pump relay failures, fork seal leaks, and ABS sensor calibration drift.

Maintenance Recommendations:

Regular inspection of the driveshaft boot, timely replacement of fuel filter, and careful bleeding of the ABS system are crucial.

📚 Vehicle History

Brand Heritage

Heritage:

BMW's long history of producing high-quality, innovative motorcycles, particularly in the touring and sport-touring segments.

Model Evolution

Predecessors:

Evolved from earlier K-series models, incorporating significant chassis and engine refinements.

Successors:

The K1200RS lineage continued with the K1200GT and later the K1300GT.

Production

Production Years:

1997 - 2004

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Market Perception:

Widely praised for its comfort, handling, and engineering quality, making it a benchmark sport-tourer of its time.