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BMW K1200RS K 1200 RS 2002 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Variant: K 1200 RS Year: 2002 Codes Chassis Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Performance-oriented...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Variant:
K 1200 RS
Year:
2002
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Performance-oriented riders seeking comfort and touring capabilities
Competitive Analysis
Key Competitors:
Honda VFR800, Yamaha FJR1300, Kawasaki GTR1400 (later models)
Key Features
Engine Layout:
Inline-four cylinder, transverse engine
Drivetrain:
Shaft drive
Suspension Front:
BMW Duolever front suspension system
Suspension Rear:
Paralever single-sided swingarm with monoshock
Braking System:
Integral ABS (Anti-lock Braking System)
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Diagnostic Coverage:
Extensive troubleshooting and diagnostic procedures
Maintenance Coverage:
Detailed scheduled maintenance, fluid changes, and adjustments
Repair Coverage:
Step-by-step instructions for all mechanical and electrical repairs
Technical Specifications:
Torque values, clearances, electrical schematics, and more
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but implies comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (implied by typical factory manual distribution)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, timing, lubrication, cooling systems
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel tank
Ignition System:
Ignition coils, spark plugs, ECU control
Exhaust System:
Catalytic converter, mufflers, lambda sensors
Transmission:
Gearbox, clutch operation, shift mechanism, final drive
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, brake lines
Suspension:
Front fork (telelever/duolever configuration), rear shock absorber, linkage
Steering:
Handlebar assembly, steering bearings
Electrical System:
Battery, charging system, starter motor, lighting, horn, indicators
Electronics:
Engine control unit (ECU), ABS control module, dashboard instrumentation
Bodywork:
Fairings, seat, fuel tank, frame components, fasteners
Wheels And Tires:
Wheel specifications, tire sizes, mounting, balancing
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/belt adjustment, spark plug replacement
Diagnostic Troubleshooting:
Fault code interpretation, symptom-based diagnostics
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement
Electrical Diagnostics:
Wiring harness tracing, component testing, multimeter usage
Adjustments:
Valve clearances, throttle cable, clutch lever play
Torque Specifications:
Precise torque values for all critical fasteners
Wiring Diagrams:
Detailed electrical schematics for all systems
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIYers
Diagnostic Level:
Advanced diagnostics, including ECU fault code retrieval and interpretation
Rebuild Level:
Full engine and transmission rebuild procedures included
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Fully printable, allowing for physical copies of sections or the entire manual
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline four-cylinder, four-stroke
Displacement:
1171 cc
Bore X Stroke:
77.6 mm x 64 mm
Compression Ratio:
11.5:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
110 hp (81 kW) @ 7500 rpm (approx.)
Torque:
110 Nm (81 lb-ft) @ 6000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Lubrication System
Oil Type Specification:
SAE 15W-50 motorcycle oil meeting API SG or higher (refer to manual for exact BMW spec)
Cooling System
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (BMW recommended)
Engine Management
ECU Type:
Bosch Motronic (specific model would be detailed in manual)
🔧 Transmission
Standard
Type:
6-speed manual sequential gearbox
Optional
Availability:
N/A (standard feature)
Features
Clutch Type:
Hydraulically operated multi-plate wet clutch
Final Drive:
Shaft drive with integrated universal joint
Fluid Specifications
Gearbox Oil:
SAE 75W-90 GL-5 gear oil (refer to manual for specific BMW spec)
📐 Dimensions
Exterior
Length:
Approx. 2225 mm (87.6 in)
Width:
Approx. 930 mm (36.6 in) (over mirrors)
Height:
Approx. 1390 mm (54.7 in) (at handlebar)
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Curb Weight:
Approx. 270 kg (595 lbs)
Gross Vehicle Weight Rating:
Not typically specified for motorcycles, but implied by load capacity
Fuel Tank Capacity:
24 liters (6.3 US gal)
🛡️ Safety Features
Ratings
ABS:
Integral ABS (standard feature)
Active Features
Traction Control:
Not standard on 2002 model (available on later K1200GT)
Lighting:
Halogen headlight, LED taillight, auxiliary lighting options
Passive Features
Frame Construction:
Aluminum composite bridge frame
Ergonomics:
Adjustable handlebars and seat for rider comfort and control
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, fuel gauge, coolant temperature, gear indicator, clock, diagnostic readouts
Audio System:
Optional integrated radio/cassette or CD player (model dependent)
Driver Assistance
ABS System:
BMW Integral ABS, electronically controlled for front and rear brakes
Connectivity
Diagnostic Port:
BMW 10-pin diagnostic connector for use with BMW diagnostic tools
🔧 Maintenance
Service Intervals
First Service:
1000 km (600 miles)
Major Service:
Every 10,000 km (6,000 miles) or annually, whichever comes first (includes valve check, fluid changes)
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Fluid Specifications
Engine Oil:
SAE 15W-50 (BMW approval recommended)
Gearbox Oil:
SAE 75W-90 GL-5
Brake Fluid:
DOT 4 (refer to manual for specific BMW recommendation)
Coolant:
Ethylene Glycol-based (BMW recommended)
Known Issues
Potential Concerns:
Fuel pump relay issues, ABS modulator faults (common on many BMWs of this era), clutch slave cylinder leaks. (Manual provides diagnostic steps for these.)
Filter Part Numbers
Oil Filter:
BMW Part Number 11 42 1 450 305 (or equivalent aftermarket)
Air Filter:
BMW Part Number 13 72 1 452 317 (or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Legacy:
Renowned for engineering excellence, particularly in boxer twin and inline-four motorcycle engines, and innovative chassis designs like the Telelever and Paralever.
Model Evolution
Predecessor:
K1200RS (pre-facelift models)
Generation Notes:
The 2002 model represents a significant update to the K1200RS, often referred to as the 'later' generation, with improved aerodynamics, engine tuning, and chassis refinements compared to earlier versions.
Production
Production Years:
1997-2005 (for the K1200RS platform)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Performance Reviews:
Consistently praised in contemporary reviews for its powerful engine, stable chassis, and long-distance comfort. Often lauded for its blend of sport and touring capabilities.
Ratings
Overall Reputation:
Highly regarded as a capable and durable sport-touring machine from BMW's 'K' series.
Certifications
Emissions:
Meets relevant Euro emissions standards for its model year