BMW K1200RS Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Vehicle Type: Motorcycle 👋 Introduction Market Position Segment: Sport touring motorcycle Target Audience: Enthusiast riders, professional mechanics, DIY repairers Competitive Analysis Key...

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类型: Motorcycle

斯库: 287403

标签: BMW Cars K1200RS Misc Motorcycle

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Description

🏷️ Basic Information

Identification

Make:

Model:

K1200RS

Vehicle Type:

Motorcycle

👋 Introduction

Market Position

Segment:

Sport touring motorcycle

Target Audience:

Enthusiast riders, professional mechanics, DIY repairers

Competitive Analysis

Key Competitors:

Honda VFR, Kawasaki GTR, Yamaha FJR

Key Features

Manual Benefit:

Empowers owners and technicians with the knowledge to maintain and repair the K1200RS effectively and efficiently.

Repair Scope:

Covers all aspects of repair from basic maintenance to complex engine and electrical diagnostics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Page Count

Estimated Pages:

Manual Type

Type:

Factory-Style Service/Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Complete overhaul, component testing, torque specifications, timing

Fuel System:

Fuel injection, injectors, fuel pump, fuel pressure, throttle body

Ignition System:

Spark plugs, coils, ECU control, timing verification

Electrical System:

Wiring diagrams, component testing, charging system, lighting, starter, battery

Cooling System:

Radiator, fan, coolant, thermostats, water pump

Transmission Clutch:

Gearbox internals, clutch operation, linkage adjustment, fluid specifications

Drivetrain:

Driveshaft, final drive, bearings, seals

Suspension Front:

Fork assembly, damping adjustment, seals, fluid changes, steering head bearings

Suspension Rear:

Shock absorber, linkage, swingarm, bearings, adjustment

Braking System:

Brake calipers, master cylinders, lines, ABS system (if equipped), fluid replacement, pad/rotor specifications

Wheels Tires:

Wheel bearing replacement, tire pressure recommendations, wheel balance

Bodywork Frame:

Fairing removal/installation, seat, tank, frame inspection

Diagnostics:

Troubleshooting guides, fault code interpretation (if applicable via BMW diagnostics)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain/drive adjustment, spark plug replacement, brake fluid flush

Major Repairs:

Engine rebuilds, transmission overhaul, suspension component replacement, electrical system troubleshooting

Inspections:

Pre-ride checks, scheduled inspections, safety component checks

Adjustments:

Clutch, throttle cables, suspension settings, steering head bearing torque

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Detail Level:

Detailed component diagrams, torque specifications, special tool requirements, step-by-step instructions

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Searchable text content for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity

Binding Type

Physical Binding:

N/A (Digital format)

Paper Type

Physical Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, flat-four cylinder

Displacement:

1171 cc (for earlier models, later models may have variations like 1200cc)

Bore X Stroke:

Typically around 70.5 mm x 75 mm (exact figures may vary by year/sub-model)

Compression Ratio:

Approximately 10.0:1 to 11.0:1 (varies by year)

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 130-137 hp @ 8,750 rpm (varies by year)

Torque:

Approx. 110-115 Nm @ 6,750 rpm (varies by year)

Fuel System

Fuel Delivery:

Bosch Motronic electronic fuel injection (EFI)

Fuel Type:

Unleaded premium gasoline (95 RON or higher recommended)

Lubrication

Oil Type:

Synthetic motorcycle oil meeting API SG/SH or higher and JASO MA specification

Oil Capacity:

Approx. 3.0 - 3.5 liters (with filter change, varies by year)

🔧 Transmission

Standard

Gearbox Type:

6-speed sequential manual gearbox

Optional

Transmission Options:

N/A (Standard manual transmission)

Features

Clutch Type:

Single-plate dry clutch

Final Drive:

Shaft drive

Maintenance

Final Drive Oil Type:

Hypoid gear oil, API GL-5, viscosity SAE 80W/90

Final Drive Oil Capacity:

Approx. 180 ml (check specific model year)

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (varies by year)

Width:

Approx. 930 mm (at handlebars, varies by year)

Height:

Approx. 1350 mm (at windshield, varies by year)

Weights

Dry Weight:

Approx. 236 kg (varies by year)

Wet Weight:

Approx. 265 kg (fully fueled, varies by year)

Capacities

Fuel Tank Capacity:

Approx. 21 liters (including 3-liter reserve)

🛡️ Safety Features

Ratings

Optional ABS (BMW Motorrad Integral ABS) available on many models

Active Features

Braking System Features:

Dual front discs, single rear disc, potentially linked braking (Integral ABS)

Passive Features

Lighting:

Halogen headlights, LED taillight

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer and speedometer, digital display for odometer, trip meter, fuel level, gear indicator, clock, temperature.

Audio System:

Optional radio/audio systems were available on some models.

Driver Assistance

ABS Integration:

Integral ABS system provides combined braking, potentially with ABS function on both wheels.

Connectivity

Diagnostic Port:

Utilizes BMW's proprietary diagnostic system, often requiring specific connectors and software for advanced diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km or annually, whichever comes first

Major Service Interval:

Every 20,000 km or 40,000 km, depending on specific checks

Spark Plug Replacement Interval:

Every 20,000 km (or as specified by the manual for specific plug types)

Brake Fluid Flush Interval:

Every 2 years

Valve Check Interval:

Every 20,000 km or 40,000 km (depending on year and model specifics)

Fluid Specifications

Engine Oil Specification:

API SG/SH or higher, JASO MA, SAE 5W-40 or 10W-40 (check manual for ambient temp recommendations)

Brake Fluid Specification:

DOT 4

Coolant Specification:

BMW Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water)

Known Issues

Common Complaints:

Potential for fuel pump issues, alternator/rectifier failures, rear shock absorber wear (especially on earlier models), clutch slave cylinder leaks, ABS system faults on some units.

Maintenance Focus:

Regular fluid changes, proper fueling, electrical system checks, and timely replacement of wear items are crucial for longevity.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Motorcycle Division:

BMW Motorrad

Model Evolution

K Series Introduction:

BMW's K-series bikes introduced in the early 1980s, featuring inline-four engines and shaft drive, representing a departure from their boxer twin heritage.

K1200Rs Introduction:

The K1200RS was introduced in 1997 as a successor to the K1100RS, focusing on sport touring with improved performance and handling.

Production

Production Years:

1997-2005 (with significant updates in 2001)

Manufacturing Location:

Berlin, Germany (BMW Motorrad factory)

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The K1200RS is generally regarded as a capable and comfortable sport-tourer with strong German engineering, though specific awards may not be widely documented.