🏷️ Basic Information

Make:

BMW

Model:

K1200RS

Year:

2004

Product Name:

BMW K1200 K1200RS 2004 All Service Repair Manual Download

K Series Generation:

Second Generation K1200

Engine Code:

K1200RS (engine variant may differ slightly based on specific build, but generally based on the K1200 family)

👋 Introduction

Segment:

Sport Touring Motorcycle

Target Audience:

Riders seeking performance, comfort, and long-distance capability

Key Competitors:

Honda VFR, Kawasaki GTR series, Yamaha FJR1300

Design Philosophy:

Emphasis on rider comfort, aerodynamic efficiency, and powerful, smooth engine delivery

Innovations:

BMW's signature telelever front suspension and paralever rear suspension for refined handling

📋 Manual Details

Primary Coverage:

Comprehensive service, repair, and maintenance

Component Coverage:

Engine, gearbox, chassis, electrical system, bodywork, suspension, brakes, fuel system, exhaust system, cooling system

Diagnostic Coverage:

Troubleshooting guides, fault code interpretation, diagnostic procedures

Estimated Page Count:

800+

Type:

Service and Repair Manual

Purpose:

DIY repairs, professional workshop use, maintenance planning

Language:

English

Format:

Downloadable Digital File (PDF)

📖 Manual Coverage

Engine Management:

EFI, ignition timing, idle control, sensor diagnostics (e.g., Lambda, crank position, throttle position)

Powertrain:

Clutch operation, gearbox disassembly/assembly, final drive (shaft drive) maintenance

Electrical System:

Wiring diagrams, lighting circuits, starter system, charging system, ABS II, instrument cluster troubleshooting, ECU functions

Suspension And Steering:

Front fork service (e.g., oil change, seal replacement), rear shock absorber adjustment and replacement, steering head bearing maintenance

Braking System:

Brake fluid replacement, caliper service, ABS system bleeding procedures, disc and pad inspection/replacement

Fuel And Exhaust:

Fuel pump operation, injector cleaning, exhaust system inspection and replacement

Cooling System:

Coolant type and capacity, radiator service, fan operation

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive shaft lubrication

Major Repairs:

Engine top-end rebuild, transmission overhaul, clutch replacement, ABS unit repair

Troubleshooting:

Step-by-step diagnostic flowcharts for common and uncommon problems

Electrical Diagnostics:

Component testing, wiring continuity checks, sensor signal analysis

Special Tool Usage:

Identification and application of BMW-specific tools for complex procedures

Depth:

Detailed, from basic fluid checks to complete engine disassembly and reassembly

Torque Specifications:

Included for all critical fasteners and components

Clearances And Tolerances:

Provided for engine internals, bearings, and other critical wear parts

📊 Manual Specifications

Format:

PDF

Searchability:

Text-searchable (typically)

Resolution:

High-resolution images and diagrams

Clarity:

Clear, legible text and sharp illustrations

Binding:

N/A (Downloadable PDF)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Configuration:

Inline 4-cylinder

Displacement:

1171 cc

Bore X Stroke:

79 mm x 59 mm

Valve Train:

DOHC, 4 valves per cylinder

Horsepower:

110 hp (approx. at 8,200 rpm)

Torque:

117 Nm (approx. at 6,750 rpm)

Redline:

9,000 rpm (approx.)

Induction:

Electronic Fuel Injection (Bosch Motronic ME 2.4)

Fuel Type:

Unleaded Premium (95 RON recommended)

Fuel Capacity:

24 Liters (6.3 US gallons)

🔧 Transmission

Type:

6-speed manual

Drive:

Shaft drive

Optional Transmission:

N/A for this model year

Clutch Type:

Hydraulically operated, dry single-plate

Gearbox Oil Spec:

SAE 75W-90 API GL-4 (refer to manual for specific BMW part number)

📐 Dimensions

Length:

2,165 mm (85.2 in)

Width:

925 mm (36.4 in)

Height:

1,420 mm (55.9 in)

Wheelbase:

1,503 mm (59.2 in)

Dry Weight:

244 kg (538 lbs)

Wet Weight:

271 kg (598 lbs) (approx., with fluids)

Load Capacity:

Approx. 200 kg (440 lbs)

🛡️ Safety Features

ABS:

BMW Integral ABS II (optional/standard depending on market)

Braking System:

Dual front discs (320mm), single rear disc (265mm)

Lighting:

Halogen headlights, LED taillights

Chassis Design:

Stressed-member engine and chassis for rigidity and weight distribution

Windscreen:

Adjustable windscreen for rider protection

💡 Technology Features

Instrument Cluster:

Analog tachometer and speedometer, digital multi-function display (odo, trip, clock, fuel, gear indicator, warning lights)

Audio System:

Optional factory-fitted radio and audio system available on some models.

ABS:

Integral ABS II with combined braking (lever application on front brakes also actuates rear brake, and vice-versa under specific conditions)

Diagnostic Port:

On-board diagnostics (OBD) system accessible via a specific connector for electronic fault finding.

🔧 Maintenance

Oil Change Interval:

Every 10,000 km or annually (whichever comes first)

Major Service Interval:

Every 20,000 km (includes valve clearance check, spark plug replacement, etc.)

Brake Fluid Change:

Every 2 years

Engine Oil Type:

Fully synthetic SAE 15W-50 API SG/SH/SJ or JASO MA (refer to manual for specific BMW approved oil)

Engine Oil Capacity:

Approx. 4.5 Liters (with filter change)

Coolant Type:

BMW Motorrad coolant (ethylene glycol based, 50% mixture with distilled water)

Brake Fluid Type:

DOT 4

Common Wear Items:

Clutch wear, wheel bearings, steering head bearings, exhaust header pipe leaks

Electrical Gremlins:

While generally reliable, some units may experience minor electrical connector issues over time. The manual provides troubleshooting for these.

ABS System:

The Integral ABS II system is advanced for its time; proper bleeding procedures are crucial and detailed in the manual to avoid issues.

📚 Vehicle History

Bmw Motorrad History:

BMW Motorrad has a long history of producing high-quality, innovative motorcycles known for their engineering excellence and durability.

K Series Introduction:

The K-series, introduced in 1983 with the K100, revolutionized BMW's motorcycle line with its liquid-cooled, inline-four engines mounted transversely.

K1200Rs Development:

The K1200RS built upon the K1100LT platform, offering increased power, improved aerodynamics, and sportier handling characteristics. It represented BMW's focus on the premium sport-touring segment.

Production Period:

1997-2004 (K1200RS)

Manufacturing Location:

Berlin, Germany (Spandau plant)

🏆 Awards & Recognition

Motorcycle Press Reviews:

Consistently praised by motorcycle publications for its touring comfort, stable handling, and powerful engine.

Performance Awards:

Often cited in reviews as a benchmark for sport-touring motorcycles of its era.