BMW M3 1999-2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Generation: E46 Codes Chassis Code: E46 Engine Codes Covered: S54B32 (3.2L) 👋 Introduction Market Position Market Segment: High-performance luxury sports coupe/convertible. Competitive...

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类型: Car

斯库: 364253

标签: 1999 2000 2001 2002 2003 2004 2005 BMW Car Cars M3 Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

Generation:

Codes

Chassis Code:

Engine Codes Covered:

S54B32 (3.2L)

👋 Introduction

Market Position

Market Segment:

High-performance luxury sports coupe/convertible.

Competitive Analysis

Key Competitors:

Porsche 911 Carrera, Mercedes-Benz C63 AMG (later models), Audi RS4 (later models), Chevrolet Corvette.

Key Features

Performance Focus:

Engineered for track-day performance and exhilarating driving dynamics.

Driving Dynamics:

Renowned for balanced chassis, precise steering, and powerful engine.

Design Language:

Muscular styling, distinctive M-specific aerodynamic enhancements.

📋 Manual Details

Coverage Areas

Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005

Page Count

Estimated Page Count:

Hundreds (specific count varies by edition)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel delivery, intake manifold, exhaust system.

Engine Electrical:

Ignition system, fuel injection system (DME - Digital Motor Electronics), starter system, charging system, sensors and actuators, ECU diagnostics.

Transmission Manual:

Getrag 420G 6-speed manual transmission: clutch system, gearbox internal components, shifter mechanism, fluid specifications, repair procedures.

Transmission Automatic:

Optional SMG (Sequential Manual Gearbox): hydraulic system, control unit, clutch actuation, repair and calibration.

Drivetrain:

Driveshafts, differential, rear axle assembly, wheel bearings, universal joints, CV joints, torque specifications.

Suspension:

Front and rear suspension systems (MacPherson strut front, multi-link rear), springs, shock absorbers, control arms, bushings, anti-roll bars, alignment specifications.

Steering:

Power steering system (rack and pinion), steering column, steering wheel, tie rods, hydraulic pump, fluid types, troubleshooting.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake calipers, rotors, pads, master cylinder, brake lines, bleeding procedures, fluid specifications.

Electrical System Body:

Lighting system (headlights, taillights, interior), power windows, central locking, mirrors, wipers, horns, battery, fuse box diagrams, wiring schematics.

Climate Control:

HVAC system, air conditioning compressor, refrigerant types, blower motor, heater core, climate control unit, diagnostic procedures.

Body And Interior:

Body panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, safety restraint systems, removal and installation procedures.

Diagnostic Troubleshooting:

Common fault codes, diagnostic procedures, symptom-based troubleshooting guides, use of diagnostic tools (e.g., GT1/DIS).

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, differential fluid changes, inspection points.

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul of all major systems.

Troubleshooting Guides:

Detailed diagnostic trees and flowcharts for identifying and resolving common and uncommon vehicle issues.

Electrical Diagnostics:

Wiring diagrams, component testing, continuity checks, voltage measurements, troubleshooting electrical circuits.

Engine Rebuilding:

Specifications for engine disassembly, cleaning, inspection, and reassembly, including torque values and clearances.

Suspension Alignment:

Detailed specifications for camber, caster, and toe angles, with procedures for adjustment.

Technical Depth

Depth Level:

Comprehensive: Covers basic maintenance to complete engine and transmission overhauls.

Diagnostics Scope:

Advanced: Includes detailed diagnostic trouble codes (DTCs), sensor data interpretation, and module programming information (where applicable).

Specifications Detail:

Extremely detailed: Includes torque specifications, clearances, fluid capacities, pressure readings, and electrical resistance values.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, printable pages for clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchable Text:

Yes (typically)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline-6

Engine Code:

S54B32

Displacement:

3.2 Liters (3246 cc)

Bore X Stroke:

87.0 mm x 91.0 mm

Compression Ratio:

11.5:1

Performance

Horsepower Us Spec:

333 hp @ 7900 rpm

Torque Us Spec:

262 lb-ft (355 Nm) @ 4900 rpm

Redline:

8000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (Bosch Motronic ME7.2)

Fuel Type:

Premium Unleaded Gasoline (91+ Octane)

Engine Management

Bosch Motronic ME7.2 with VANOS (Variable Valve Timing)

🔧 Transmission

Standard

Transmission Type Std:

Getrag 420G 6-Speed Manual

Optional

Transmission Type Opt:

SMG II (Sequential Manual Gearbox)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

Gear Ratios Manual:

1st: 4.235, 2nd: 2.505, 3rd: 1.684, 4th: 1.312, 5th: 1.000, 6th: 0.853 (Typical)

Final Drive Ratio:

3.62:1 (Typical)

Transmission Fluid Type Manual:

BMW ATF LT-3 or equivalent (e.g., Pentosin MTF LT-2)

Transmission Fluid Capacity Manual:

Approx. 1.5 Liters

📐 Dimensions

Exterior

Length:

4488 mm (176.7 in)

Width:

1789 mm (70.4 in)

Height:

1360 mm (53.5 in)

Wheelbase:

2760 mm (108.7 in)

Front Track:

1501 mm (59.1 in)

Rear Track:

1515 mm (59.6 in)

Weights

Curb Weight:

Approx. 1570 kg (3461 lbs) for Coupe, 1610 kg (3549 lbs) for Convertible

Gross Vehicle Weight Rating:

Not readily available, typically around 2000 kg

Weight Distribution:

Close to 50/50 front/rear bias

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not specifically rated for this era of M3, but based on E46 platform which performed well in its time.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Dynamic Stability Control (DSC) with M Dynamic Mode (MDM)

Traction Control:

Integrated with DSC

Passive Features

Airbags:

Front airbags for driver and passenger, optional side airbags.

Seatbelts:

Three-point inertia-reel seatbelts with pretensioners and force limiters.

Body Structure:

Reinforced chassis and crumple zones.

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD or Professional CD radios, with optional CD changer and navigation system (CCC).

Speakers:

Standard 10-speaker HiFi sound system, optional Harman Kardon system.

Driver Assistance

Cruise Control:

Standard cruise control system.

Parking Sensors:

Optional rear parking sensors (Park Distance Control - PDC).

Connectivity

Bluetooth:

Optional Bluetooth hands-free interface.

Navigation:

Optional MKIV navigation system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

BMW Condition Based Service (CBS) system dictates interval, typically every 10,000-15,000 miles or 12-24 months.

Spark Plug Replacement:

Typically every 60,000 miles.

Coolant Flush:

Every 2-4 years or as indicated by CBS.

Brake Fluid Flush:

Every 2 years.

Fluid Specifications

Engine Oil Specification:

BMW Longlife-01 (LL-01) approved synthetic oil, typically 5W-30 or 0W-40.

Engine Oil Capacity:

6.5 Liters (6.9 US Quarts)

Coolant Type:

BMW Blue (G48) Antifreeze/Coolant, or equivalent G48 based coolant.

Brake Fluid Type:

DOT 4 High Performance Brake Fluid.

Power Steering Fluid:

BMW Power Steering Fluid (or Pentosin CHF 11S).

Known Issues

Rod Bearings:

A known potential issue with the S54 engine is premature wear of the rod bearings, especially under hard driving without proper warm-up. The manual details inspection procedures.

Subframe Reinforcement:

The rear subframe mounting points can fatigue over time. The manual may contain information on inspection and reinforcement procedures.

Vanos System:

VANOS (Variable Valve Timing) system can develop issues, such as solenoid failure or oil leaks. The manual provides diagnostic steps.

Oil Sludge:

Improper warm-up and short trips can lead to oil sludge buildup. Regular oil changes are crucial.

📚 Vehicle History

Brand Heritage

Bmw M Division:

BMW M GmbH (formerly BMW Motorsport GmbH) specializes in high-performance automotive engineering.

Model Evolution

E46 M3 Introduction:

Introduced in 2000 as the successor to the E36 M3.

E46 M3 Variants:

Available as a Coupe and Convertible. Later introduced the M3 CSL (Coupe Sport Lightweight).

E46 M3 Facelift:

Minor styling updates and equipment changes for the 2003 model year.

Production

Production Years:

2000-2006 (globally, with variations in year availability by market)

Manufacturing Location:

Regensburg, Germany

Total Units Produced:

Approximately 85,700 (Coupe and Convertible combined)

🏆 Awards & Recognition

Recognitions

Car And Driver તિહાસ:

Car and Driver magazine named the E46 M3 to its annual '10Best' list multiple times.

Motor Trend Evaluation:

Highly praised by automotive journalists for its performance and handling.

Ratings

Track Performance:

Consistently rated as one of the best handling cars of its era.