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BMW M3 1999 Repair Service Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 1999 Chassis Code: E36 Codes Engine Code Primary: S50B32 👋 Introduction Market Position Positioning: The 1999 BMW M3 (E36) represented the...
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斯库: 393389
标签: 1999 BMW Car Cars M3 Misc
BMW M3 1999 Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
1999
Chassis Code:
E36
Codes
Engine Code Primary:
S50B32
👋 Introduction
Market Position
Positioning:
The 1999 BMW M3 (E36) represented the pinnacle of performance and engineering in its class, a driver-focused sports sedan/coupe that blended everyday usability with track-capable dynamics.
Competitive Analysis
Competitors:
Competed against vehicles like the Porsche 911 (996), Chevrolet Corvette (C5), and high-performance iterations of the Mercedes-Benz C-Class and Audi S4.
Key Features
Engine Highlight:
The S50B32 US-specification engine, a robust 3.2-liter inline-six, was celebrated for its smooth power delivery and distinctive engine note.
Chassis Highlight:
Renowned for its balanced chassis, precise steering, and sophisticated multi-link rear suspension, providing exceptional handling characteristics.
Performance Focus:
Designed with driver engagement as a priority, featuring a driver-oriented cockpit and a strong emphasis on mechanical feedback.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and Service
Target Audience:
Professional Technicians & Advanced DIY Enthusiasts
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
S50B32 (3.2L Inline-6, DOHC, 24-valve, VANOS), including diagnostics, overhaul, cooling, lubrication, fuel delivery, ignition, emissions.
Transmission:
Getrag 420G 6-Speed Manual Transmission, clutch system, driveline, differential.
Suspension:
Front strut suspension (McPherson), rear multi-link suspension, springs, dampers, control arms, bushings, wheel bearings.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid, lines, calipers, pads, rotors.
Steering:
Hydraulic power steering system, steering rack, column, linkage.
Electrical:
Complete wiring diagrams, battery, alternator, starter, lighting systems, power windows, locks, mirrors, wipers, horn, fuse box, relays, ECU (Engine Control Unit) diagnostics.
Body And Chassis:
Body panel removal and installation, structural repairs, interior trim, glass, bumpers, aerodynamics, chassis lubrication points.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, controls.
Fuel System:
Fuel tank, pump, injectors, fuel pressure regulator, evaporative emissions control.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors.
Procedures Included
Maintenance:
Routine service checks, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, belt inspection/replacement.
Repair:
Engine component overhaul (e.g., head gasket, pistons, connecting rods), transmission rebuild, suspension component replacement, brake caliper rebuild, electrical component repair.
Diagnostics:
Troubleshooting guides for common issues, fault code interpretation (OBD-II), testing procedures for sensors and actuators, wiring continuity testing.
Troubleshooting:
Step-by-step diagnostic trees for drivability issues, starting problems, electrical faults, HVAC malfunctions.
Torque Specifications:
Detailed torque values for all critical fasteners across all systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic strategies.
📊 Manual Specifications
File Format
Searchability:
Searchable text within PDF for quick access to information.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs.
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S50B32 (US-spec)
Configuration:
3.2-liter (3201 cc) Inline-6 Cylinder
Valvetrain:
DOHC (Double Overhead Camshaft), 4 valves per cylinder
Bore X Stroke:
86.4 mm x 91.0 mm
Compression Ratio:
10.5:1
Timing System:
Double VANOS (Variable Valve Timing for intake and exhaust camshafts)
Performance
Horsepower:
240 hp @ 6000 rpm
Torque:
236 lb-ft (320 Nm) @ 3800 rpm
Fuel System
Injection:
Bosch Motronic M5.2 Engine Management System with Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
Cooling System
Coolant Capacity:
Approx. 8.5 liters (8.9 US quarts) with heating system
Lubrication System
Oil Capacity:
Approx. 6.5 liters (6.9 US quarts) with filter change
Recommended Oil Viscosity:
SAE 5W-30 or 5W-40 (BMW Longlife-98 specification)
Ignition System
Spark Plugs:
NGK BKR6EK (or equivalent)
🔧 Transmission
Standard
Type:
Getrag 420G 6-Speed Manual Transmission
Clutch Type:
Hydraulically actuated single dry plate clutch
Transmission Fluid Capacity:
Approx. 1.6 liters (1.7 US quarts)
Transmission Fluid Specification:
BMW MTF-LT-1 (or equivalent manual transmission fluid, e.g., Pentosin MTF 2)
Optional
Type:
N/A (only manual offered for 1999 M3)
Features
Differential:
Limited-Slip Differential (LSD) standard on M3 models
📐 Dimensions
Exterior
Length:
Coupe: 4434 mm (174.6 in), Sedan: 4434 mm (174.6 in)
Width:
Coupe: 1711 mm (67.4 in), Sedan: 1711 mm (67.4 in)
Height:
Coupe: 1350 mm (53.1 in), Sedan: 1377 mm (54.2 in)
Wheelbase:
2700 mm (106.3 in)
Weights
Curb Weight:
Coupe: Approx. 1510 kg (3329 lbs), Sedan: Approx. 1525 kg (3362 lbs)
Gross Vehicle Weight Rating:
Typically around 1950 kg (4299 lbs)
Cargo
Trunk Volume:
Coupe: Approx. 400 liters (14.1 cu ft), Sedan: Approx. 400 liters (14.1 cu ft)
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A (Vehicle not independently crash-tested by NHTSA in this era as per current standards. BMW's internal safety engineering standards were high for the time.)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard ASC+T (Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
Body Structure:
Reinforced safety cage, crumple zones front and rear.
💡 Technology Features
Infotainment
Audio System:
BMW Business/Professional RDS radio with cassette player. Optional CD changer. Basic speaker system with optional Hi-Fi upgrades.
Climate Control:
Manual or optional Automatic Climate Control (ACC) with recirculation, pollen filter, and temperature/fan speed regulation.
Driver Assistance
Cruise Control:
Standard cruise control system.
Onboard Computer:
BMW On-Board Computer providing fuel economy, range, average speed, and service interval status.
Connectivity
Connectivity Features:
N/A (No integrated Bluetooth or USB connectivity in the modern sense. Phone integration via optional BMW hands-free kits was available).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles or 12 months, whichever comes first, depending on driving conditions (refer to On-Board Computer 'Service Due' indicator).
Inspection Interval:
BMW Inspections I and II typically at 30,000 and 60,000 miles respectively (or as indicated by the service indicator).
Coolant Flush Interval:
Every 2-3 years or 30,000 miles.
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
BMW Longlife-98 specification (e.g., Castrol Syntec 5W-40 or BMW High Performance SAE 5W-40)
Coolant Spec:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol-based)
Brake Fluid Spec:
DOT 4
Power Steering Fluid Spec:
Pentosin CHF 11S (Green) or CHF 7.1 (depending on VIN sequence and original fill)
Known Issues
Common Wear Items:
Cooling system components (water pump, thermostat, hoses, expansion tank), VANOS solenoids, driveshaft flex discs (guibos), front control arm bushings, rear shock mounts.
Engine Specific:
VANOS rattle on cold start (often indicative of worn seals or accumulator), oil filter housing gasket leaks, potential for cracked exhaust manifolds.
Electrical Common:
Window regulator failures, seat heater failures, glove box latch failure, sagging headliner.
Chassis Common:
Subframe mounting points can rust/crack over time, requiring reinforcement.
📚 Vehicle History
Brand Heritage
Bmw Performance Division:
BMW M GmbH (Motorsport) has a long and storied history of creating high-performance versions of standard BMW models, dating back to the M1 supercar and the iconic M535i.
Model Evolution
E36 M3 Introduction:
The E36 M3 was introduced in 1992 in Europe with a 3.0L S50 engine. The US-spec M3 arrived in 1995 with a detuned 3.0L S50 engine, which was replaced by the larger 3.2L S50B32 engine for the 1996 model year onwards, including the 1999 model.
E36 Generation End:
The E36 generation concluded in 1999, making the 1999 model year the final iteration for this chassis.
Production
Production Years:
1992-1999 (globally), 1995-1999 (US-spec)
Manufacturing Locations:
Germany (Munich, Regensburg)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E36 M3, in various iterations, was a multiple recipient of Car and Driver's '10Best' list during its production run, a testament to its performance and value.
Motor Trend Performance:
Widely praised by automotive journalists for its exceptional handling, powerful inline-six engine, and overall driving dynamics.
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