Market Position:
The BMW M3 E46 represented the pinnacle of performance in its class during the early 2000s, a true driver's car that bridged the gap between street-legal sports cars and track-focused machines.
Competitors:
Primary competitors included the Mercedes-Benz C32/C55 AMG, Audi RS4 (B5/B7), and Porsche 911 (996).
Key Features:
High-revving S54 inline-six engine, renowned chassis dynamics, potent braking system, driver-focused interior, distinctive M styling.
Value Proposition:
This manual provides unparalleled access to the knowledge base used by BMW technicians, enabling owners and independent mechanics to perform accurate diagnostics, maintenance, and repairs, saving time and money while ensuring the longevity of this iconic M car.
Engine Mechanical:
Complete engine overhaul, including cylinder head, block, crankshaft, pistons, connecting rods, valve train, timing system (VANOS, chain, guides, tensioner).
Engine Management:
Fuel injection system, ignition system, emissions control, ECU diagnostics, sensor functions, troubleshooting.
Transmission:
Manual (SMG & 6-speed Getrag 420G) and Automatic transmission (GM A5S360R/R - rare for M3 E46, but manual is standard). Gearbox disassembly, assembly, clutch, differential, driveshaft.
Brakes:
Hydraulic system, ABS, DSC, brake pad/rotor replacement, caliper service, bleeding procedures, parking brake.
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, subframes, steering linkage, alignment specifications.
Electrical:
Complete wiring diagrams, fuse box layouts, lighting systems, power windows, central locking, HVAC controls, instrument cluster, diagnostic connector (OBD-II).
Body And Chassis:
Body panel removal/installation, interior trim, exterior trim, door mechanisms, glass, sealing, structural components.
HVAC:
Air conditioning system, heater core, blower motor, climate control module, refrigerant handling.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, expansion tank, fan clutch.
Preventative Maintenance:
Oil changes, filter replacements, fluid flushes, spark plug replacement, belt inspection/replacement, brake checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair And Rebuild:
Step-by-step instructions for component removal, installation, and overhaul for all major systems.
Diagnostics:
Guidance on using diagnostic tools, interpreting fault codes, and testing sensors and actuators.
Specifications And Tolerances:
Detailed torque specifications, clearances, and alignment parameters.
Depth:
Comprehensive - covers basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Engine Type:
Naturally Aspirated Inline-6
Displacement:
3.2 Liters (3246 cc)
Bore X Stroke:
87.0 mm x 91.0 mm
Compression Ratio:
11.5:1
Horsepower Us Spec:
333 hp @ 7900 rpm
Torque Us Spec:
262 lb-ft @ 4900 rpm
Fuel Delivery:
Sequential Electronic Fuel Injection (EFI) with individual throttle bodies (ITBs)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane recommended)
Valvetrain:
Dual Overhead Camshafts (DOHC), 24 valves
Variable Valve Timing:
Double VANOS (Variable Valve Timing)
Engine Oil Type:
BMW Longlife-01 Approved Synthetic (e.g., Castrol TWS/Edge 10W-60 or equivalent)
Engine Oil Capacity:
Approx. 6.5 liters (6.9 US quarts) with filter change
Transmission Type:
6-Speed Manual Transmission (Getrag 420G)
Transmission Type Optional:
SMG (Sequential Manual Gearbox) II - Electrohydraulically actuated manual clutch
Clutch Type:
Hydraulically actuated single dry plate clutch (Manual), Dual clutch for SMG
Transmission Fluid Type:
Manual: ATF DEXRON III (or equivalent), SMG: Pentosin CHF 11S hydraulic fluid.
Differential Type:
Limited-Slip Differential (LSD)
Differential Fluid Type:
Hypoid Gear Oil SAE 75W-140 (API GL-5)
NHTSA Front Impact:
4/5 stars (for E46 3 Series Coupe)
IIHS Front Impact:
Good (for E46 3 Series Coupe)
Active Safety Systems:
Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), Traction Control System (DTC).
Passive Safety Features:
Driver and front passenger airbags, side-impact airbags, front and rear head protection system (optional curtain airbags), seatbelt pretensioners, crumple zones, reinforced passenger cell.
Infotainment System:
BMW Professional Radio, optional Navigation System (MkIV) with CD-ROM maps, optional Harman Kardon audio system.
Driver Assistance:
ABS, DSC, Traction Control (DTC), Park Distance Control (PDC) - Rear (optional).
Connectivity Features:
Optional Bluetooth mobile phone preparation (integrated into infotainment), CD changer pre-wiring.
Convenience Features:
Automatic climate control, cruise control, electric seat adjustment with memory (optional), xenon headlights (optional).
Oil Change Interval:
BMW Condition Based Service (CBS) typically recommends oil changes every 10,000-15,000 miles or annually, depending on driving conditions. Owners often opt for more frequent changes (e.g., 5,000 miles) due to the high-revving nature of the S54.
Spark Plug Replacement:
Typically every 60,000 miles (refer to manual for specific plug type and gap).
Coolant Flush:
Every 2-4 years or as per CBS.
Brake Fluid Flush:
Every 2 years regardless of mileage.
Engine Oil Spec:
BMW Longlife-01, SAE 10W-60 (e.g., Castrol TWS/Edge Professional OE 10W-60)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48), mixed 50/50 with distilled water.
Power Steering Fluid:
Pentosin CHF 11S
Rod Bearings:
Main bearing shells (rod bearings) are a well-documented wear item on the S54 engine. Early failure can occur, especially with hard use and inadequate oil changes. Prevention involves using correct oil and proactive replacement.
Subframe Mounts:
Cracking of the rear subframe mounting points is a common structural issue due to the stresses placed on the chassis. Reinforcement kits are available.
Vanos:
VANOS system issues can arise, including solenoid failure, rattling noise from the VANOS hub, or oil leaks from the seals. The VANOS oil pump disc can also wear.
Throttle Actuators:
Electric throttle actuators can fail, leading to driveability issues. The cable throttle bodies are known for needing adjustment and synchronization.
Ccm Check Engine Light:
Carbon Canister Module (CCM) issues can trigger check engine lights. Diagnosis involves checking the CCM and its related hoses.
Brand Heritage Bmw M:
BMW M GmbH has a rich history of developing high-performance vehicles, stemming from BMW's motorsport endeavors, consistently delivering driver-centric machines with exceptional engineering.
M3 E46 Introduction:
The E46 M3 was introduced in 2000 as the successor to the E36 M3, aiming for a more focused and powerful driving experience.
E46 M3 Variants:
Available as a Coupe and Convertible. Notable for its unique S54 engine, wider bodywork, and M-specific suspension and braking systems.
Production Years:
2000-2006
Production Location:
Regensburg, Germany
Special Editions:
Includes the highly sought-after M3 CSL (Coupe Sport Lightweight) model for specific markets, featuring a more stripped-down interior, carbon fiber roof, and a lighter M3 GTR race car inspired engine tune (though the road car still used a detuned S54).
Car And Driver Editors Choice:
Consistently praised by automotive journalists for its performance and handling, often featuring on '10Best' lists.
Modern Driver Car Of The Year:
Recognized for its driving dynamics and engineering excellence by numerous publications.
General Performance Rating:
Exceptional performance and track capability, earning it legendary status among enthusiasts.