2005 BMW M3 E46 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Generation: E46 Year: 2005 Codes Chassis Code: E46 Engine Code: S54 👋 Introduction Market Position Positioning: High-performance sports coupe/convertible, premium segment Competitive...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Generation:

Year:

Codes

Chassis Code:

Engine Code:

👋 Introduction

Market Position

Positioning:

High-performance sports coupe/convertible, premium segment

Competitive Analysis

Competitors:

Porsche 911 Carrera, Mercedes-Benz C55 AMG, Audi RS4 (B5/B7)

Key Features

Performance Focus:

Naturally aspirated S54 inline-six engine, rear-wheel drive, driver-centric chassis

Manual Value:

Empowers owners and independent mechanics with dealership-level diagnostic and repair capability.

📋 Manual Details

Coverage Areas

Coverage:

All Models & All Repairs A-Z

Page Count

Pages:

Extensive (Specific count not provided, but implies comprehensive coverage)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (Implied by modern service manual distribution, potentially PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnostics, timing, fuel injection, ignition, emissions, cooling, lubrication

Transmission:

SMG (Sequential Manual Gearbox) and Manual transmission service, repair, clutch replacement, fluid changes

Drivetrain:

Differential, driveshafts, wheel bearings, axle shafts

Suspension:

Front and rear suspension components, struts, shocks, control arms, bushings, wheel alignment

Brakes:

Brake system diagnostics, pad and rotor replacement, caliper service, ABS, DSC (Dynamic Stability Control)

Steering:

Power steering system, steering rack, tie rods, steering column

Electrical:

Wiring diagrams, component testing, fuse box locations, ECU diagnostics, lighting, power windows, mirrors

Bodywork:

Body panel removal/installation, exterior trim, interior trim, glass replacement, body repair procedures

HVAC:

Climate control system, compressor, evaporator, heater core, refrigerant service

Fuel System:

Fuel pump, injectors, fuel lines, evaporative emissions control (EVAP)

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, piping

Procedures Included

Maintenance:

Oil change, filter replacement, spark plug replacement, fluid checks and top-offs, brake fluid flush

Diagnostics:

Troubleshooting guides, fault code interpretation, component testing procedures

Repair:

Step-by-step instructions for component replacement and repair

Overhaul:

Engine and transmission rebuild procedures

Calibration:

Throttle body alignment, sensor calibration, electronic module programming (where applicable)

Technical Depth

Depth:

Vehicle Specific. Exact same manual used by dealership technicians.

Accuracy:

Authoritative and precise technical information

📊 Manual Specifications

File Format

Format:

Likely PDF (Searchable Text, Printable Pages)

Print Quality

Quality:

High-resolution diagrams and images (if digital)

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 6-cylinder, naturally aspirated

Engine Displacement:

3.2 Liters (3246 cc)

Engine Code:

S54B32

Performance

Horsepower:

333 hp @ 7900 rpm

Torque:

262 lb-ft (355 Nm) @ 4900 rpm

Redline:

8000 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI) with individual throttle bodies

Fuel Type:

Premium Unleaded Gasoline (91+ Octane Recommended)

Internal Components

Valve Train:

DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing)

Bore X Stroke:

87.0 mm x 91.0 mm

Compression Ratio:

11.5:1

🔧 Transmission

Standard

Type:

6-speed Manual (Getrag 420G)

Optional

Type:

6-speed SMG (Sequential Manual Gearbox) with paddle shifters

Features

Clutch:

Hydraulically actuated single dry plate clutch

Differential:

Limited Slip Differential (LSD) standard

Fluid Specs

Manual Transmission Fluid:

BMW recommends Castrol SAF-XO (75W-90 API GL-5) or equivalent

Smg Transmission Fluid:

Specific hydraulic fluid and transmission fluid required, refer to manual

📐 Dimensions

Exterior

Length:

177.7 in (4513 mm)

Width:

71.5 in (1816 mm)

Height:

54.3 in (1379 mm)

Wheelbase:

107.4 in (2728 mm)

Weights

Curb Weight:

Approx. 3,400-3,500 lbs (1542-1588 kg) depending on configuration

Gross Vehicle Weight Rating:

N/A (Typically not emphasized for this segment)

Cargo

Trunk Volume:

11.2 cu ft (317 L)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for 2005 model year, typical for E46 platform)

IIHS Side Impact:

Good (for 2005 model year, typical for E46 platform)

Active Features

Traction Control:

ASC+T (Automatic Stability Control and Traction)

Stability Control:

DSC (Dynamic Stability Control)

Braking System:

Four-wheel Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)

Passive Features

Airbags:

Frontal airbags, front side-impact airbags

Seatbelts:

Three-point inertia-reel seat belts with front pre-tensioners

Chassis:

Reinforced body structure, crumple zones

💡 Technology Features

Infotainment

Head Unit:

BMW Professional Radio or Business CD unit with optional Navigation system (MKIV)

Audio System:

Optional Harman Kardon premium sound system

Driver Assistance

Cruise Control:

Standard cruise control

Parking Sensors:

Optional rear parking sensors (Park Distance Control - PDC)

Connectivity

Bluetooth:

Optional Bluetooth mobile phone preparation

Lighting

Headlights:

Xenon headlights with automatic leveling standard

🔧 Maintenance

Service Intervals

Oil Change Interval:

BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually.

Brake Fluid Flush:

Every 2 years (DOT 4 fluid)

Spark Plugs:

Around 60,000 miles (refer to manual for specific type and gap)

Coolant Flush:

Every 2-4 years (BMW Blue or similar G48 coolant recommended)

Fluid Specifications

Engine Oil Type:

BMW Longlife-01 (LL-01) approved synthetic oil, typically 0W-40 or 5W-40

Engine Oil Capacity:

6.5 US quarts (6.2 Liters) with filter change

Coolant Type:

BMW Blue Antifreeze/Coolant (G48) or equivalent

Brake Fluid Type:

DOT 4 LV (Low Viscosity) or DOT 4 compatible

Known Issues

Rod Bearings:

Wear on connecting rod bearings is a known concern, especially on early models and with improper maintenance. Manual covers inspection and replacement procedures.

Subframe Mounts:

Cracking or separation of rear subframe mounting points is a potential issue due to chassis stress. Manual details inspection and repair.

Smg Pump:

SMG hydraulic pump failures can occur. Manual provides diagnostic and repair steps.

Fuel Pump:

Fuel pump can become weak over time. Manual covers testing and replacement.

Ccm Module:

Common electronic module (check control module) issues. Manual covers diagnostics.

📚 Vehicle History

Brand Heritage

Heritage:

BMW's long-standing reputation for producing driver-focused, performance-oriented vehicles.

Model Evolution

E30 M3:

Legacy successor to the legendary E30 M3 and E36 M3.

E46 M3 Introduction:

Introduced in 2000/2001, it represented a significant step up in performance and technology.

Production

Production Period:

2000-2006

Manufacturing Location:

Regensburg Plant, Germany

Body Styles:

Coupe and Convertible

🏆 Awards & Recognition

Recognitions

Car And Driver నించ:

Car and Driver's 10Best list multiple times (for the E46 M3 generation)

Motor Trend నించ:

MotorTrend's Import Car of the Year nominee

Ratings

Performance Reviews:

Consistently lauded by automotive press for its driving dynamics, engine performance, and handling.