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1996 BMW M5 E34 Service and Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: M5 Generation Code: E34 Year: 1996 Codes Engine Code Primary: S38B36 👋 Introduction Market Position Positioning: Essential technical resource for owners and independent...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
M5
Generation Code:
E34
Year:
1996
Codes
Engine Code Primary:
S38B36
👋 Introduction
Market Position
Positioning:
Essential technical resource for owners and independent technicians seeking dealership-level repair capabilities for the iconic E34 M5
Competitive Analysis
Uniqueness:
Vehicle-specific, factory-derived information, differentiating it from generic repair guides
Key Features
Feature 1:
Comprehensive, step-by-step instructions
Feature 2:
Detailed diagrams, illustrations, and wiring schematics
Feature 3:
Vehicle-specific, not generic content
Feature 4:
All-in-one PDF for ease of use and portability
📋 Manual Details
Coverage Areas
Primary Coverage:
Vehicle-specific service, maintenance, diagnosis, and repair
Models Covered:
All 1996 BMW M5 E34 models and variants
Page Count
Estimated Page Count:
Extensive, comprehensive content typically found in factory manuals (actual page count not specified, but implied to be thorough)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, diagnostics, and repair
Control System:
Engine control system diagnostics and repair
Mechanical:
Comprehensive mechanical component service and repair
Fuel System:
Fuel system service, specifications, and diagnostics
Emission Control:
Emission control systems service and troubleshooting
Intake Exhaust Cooling:
Intake, exhaust, and cooling system maintenance and repair
Lube:
Lubrication system service and specifications
Ignition Starting Charging:
Ignition, starting, and charging system diagnostics and repair
Automatic Transmission:
Automatic transmission service, repair, and diagnostics
Clutch:
Clutch system service and repair
Manual Transmission:
Manual transmission service, repair, and diagnostics
Transfer Propeller Shaft:
Drivetrain components including transfer case and propeller shaft service
Drive Shaft:
Drive shaft service and repair
Differential:
Differential service and repair
Axle Suspension:
Axle and suspension system maintenance, diagnosis, and repair
Tire Wheel:
Tire and wheel specifications and service
Brake Control:
Brake control systems service and diagnosis
Brake:
Complete brake system service, repair, and specifications
Parking Brake:
Parking brake system maintenance and repair
Steering Column:
Steering column service and repair
Power Steering:
Power steering system maintenance and repair
Air Condition:
Air conditioning system service, diagnosis, and repair
Supplemental Restraint System:
Supplemental Restraint System (SRS) / Airbag system information
Seat Belt:
Seat belt system service and repair
Engine Immobilizer:
Engine immobilizer system diagnostics and repair
Cruise Control:
Cruise control system service and repair
Wiper Washer:
Wiper and washer system service and repair
Door Lock:
Door lock system service and repair
Meter Audio Visual:
Instrument cluster, audio, and visual system service
Horn:
Horn system service and repair
Windshield Glass Mirror:
Windshield, glass, and mirror service and repair
Instrument Panel:
Instrument panel service and repair
Seat:
Seat service and repair
Engine Hood Door:
Hood and door service and repair
Exterior Interior:
Exterior and interior trim service and repair
Electrical:
Comprehensive electrical system diagnostics and repair
Multiplex Can Communication:
Multiplex communication systems and CAN bus diagnostics
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Troubleshooting:
Diagnostic procedures for common and complex faults
Repair:
Step-by-step repair instructions for all major systems
Diagnostics:
Detailed diagnostic flowcharts and procedures
Wiring Schematics:
Complete and detailed wiring diagrams for all vehicle systems
Technical Depth
Depth:
Factory-level, comprehensive coverage from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Requirements:
Adobe PDF Reader and Winzip (free download)
Print Quality
Printability:
All pages printable, with option to enlarge images
Binding Type
Binding:
Digital (PDF), allowing for selective page printing
Paper Type
Physical Format:
Not applicable (digital format), but designed to replace physical manuals
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6
Engine Code:
S38B36
Displacement:
3.6 Liters (3535 cc)
Bore X Stroke:
94.0 mm x 86.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
315 hp @ 6,900 rpm
Torque:
260 lb-ft @ 4,750 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M3.3 Fuel Injection
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Cooling
Cooling System:
Pressurized, coolant-circulating system
🔧 Transmission
Standard
Transmission Type:
Getrag 5-speed Manual Transmission
Optional
Transmission Type:
None offered for the 1996 E34 M5
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Fluid Specifications
Transmission Fluid Type:
BMW Manual Transmission Fluid (MTF-LT-1 or equivalent, e.g., Red Line MTL)
📐 Dimensions
Exterior
Length:
191.1 inches (4854 mm)
Width:
70.5 inches (1791 mm)
Height:
55.0 inches (1397 mm)
Wheelbase:
111.4 inches (2830 mm)
Weights
Curb Weight:
Approximately 3,800 - 3,900 lbs (1724 - 1769 kg)
🛡️ Safety Features
Ratings
NHTSA Rating:
No specific NHTSA ratings available for this era/model in a format directly comparable to modern standards; designed to meet contemporary safety regulations.
Passive Features
Airbags:
Driver and Passenger front airbags
Seat Belts:
Three-point inertia-reel seat belts with pre-tensioners
Chassis Structure:
Reinforced safety cell and crumple zones
Active Features
ABS:
Anti-lock Braking System (ABS) standard
Traction Control:
Automatic Stability Control (ASC+T) available on some later E34 M5 models, though not universally standard on 1996 E34 M5.
💡 Technology Features
Infotainment
Audio System:
Original BMW Bavaria C Business or Professional CD/Cassette systems (upgradable).
Driver Assistance
Cruise Control:
Electronic cruise control system.
Connectivity
Original Features:
Limited by 1990s standards; focused on core vehicle performance and driver comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or annually, whichever comes first (refer to specific manual for exact interval).
Coolant Flush:
Every 2-3 years or 30,000 miles.
Spark Plugs:
Typically at 60,000 miles (refer to manual for specific plug type and gap).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil:
BMW High Performance Synthetic Engine Oil SAE 5W-30 or 5W-40 (refer to manual for specific BMW LL-01 or equivalent approval codes).
Coolant:
BMW Blue Antifreeze/Coolant or equivalent (50/50 mix with distilled water).
Brake Fluid:
DOT 4 High Performance Brake Fluid.
Known Issues
Common Issue 1:
Oil leaks from valve cover gasket, oil pan gasket, and oil filter housing.
Common Issue 2:
Cooling system component wear (hoses, water pump, expansion tank).
Common Issue 3:
E34 specific 'Brake Booster Recall' related issues or premature failure on some units.
Common Issue 4:
Vibration issues potentially related to driveshaft center support bearing or wheel balancing.
Common Issue 5:
Idle control valve (ICV) and Mass Airflow (MAF) sensor issues affecting engine performance.
📚 Vehicle History
Brand Heritage
Bmw M Division:
Direct lineage from BMW's performance division, dedicated to creating high-performance driver's cars
Model Evolution
E34 Generation:
The E34 M5 represented the second generation of the M5, building upon the legendary E28 M5 with enhanced technology and performance
Production
Production Years:
1988-1995 (European), 1991-1993 (North American, as 1991-1993 models), with a specific '96 model year designation for a limited run primarily for export markets or specific regions.
Global Sales:
Approximately 12,000 units worldwide across all E34 M5 variants.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its blend of supercar performance and luxury sedan comfort.
Collector Status:
Highly regarded by enthusiasts and collectors as one of the finest examples of a factory-built performance sedan.