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BMW M535I E28 Workshop Repair Manual 1985-1988

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🏷️ Basic Information Identification Make: BMW Model: M535i Chassis Code: E28 Generation Generation: First Generation E28 Codes Engine Code Range: M30B34 👋 Introduction Market Position Market Segment: Sports Sedan /...
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BMW M535I E28 Workshop Repair Manual 1985-1988
🏷️ Basic Information
Identification
Make:
BMW
Model:
M535i
Chassis Code:
E28
Generation
Generation:
First Generation E28
Codes
Engine Code Range:
M30B34
👋 Introduction
Market Position
Market Segment:
Sports Sedan / Luxury Performance Sedan
Target Audience:
Enthusiasts, Independent Workshops, BMW Owners seeking detailed repair information.
Competitive Analysis
Key Competitors:
Mercedes-Benz 300E (W124), Audi 5000, Volvo 740/760
Key Features
Performance Focus:
Highlighting the performance-oriented M535i variant derived from motorsport.
Engineering Quality:
Emphasizing BMW's reputation for build quality and driver-centric engineering.
📋 Manual Details
Coverage Areas
Coverage Years:
1985, 1986, 1987, 1988
Region Applicability:
Primarily North American specifications, but generally applicable globally due to shared engineering.
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for full workshop manuals)
Manual Type
Manual Type:
Workshop Service and Repair Manual
Authenticity:
Official BMW Dealer Workshop Manual Content
Language
Language:
English
Format
Format:
Digital Download (PDF)
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for use in workshop environments.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M30B34), Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System
Drivetrain:
Clutch, Manual Transmission (Getrag 265), Driveshafts, Differential
Chassis:
Suspension (Front McPherson Strut, Rear Semi-Trailing Arm), Steering System, Braking System (Front & Rear Discs), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting, Instrumentation, Wiper/Washer System, HVAC Controls, Power Windows/Locks, Audio System, Fuses & Relays
Body & Interior:
Body Panels, Doors, Hood, Trunk, Bumpers, Seats, Dashboard, Trim
Procedures Included
General Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-offs, Belt Inspections & Adjustments
Engine Repair:
Top-End Overhaul (Cylinder Head), Bottom-End Overhaul (Crankshaft, Pistons, Connecting Rods), Timing Chain/Belt Replacement, Component Removal/Installation
Fuel System Repair:
Fuel Pump Replacement, Injector Testing & Replacement (if applicable), Fuel Filter Replacement, EFI System Troubleshooting
Transmission & Drivetrain Repair:
Clutch Replacement, Transmission Rebuild, Differential Service, Driveshaft U-Joint Replacement
Suspension & Steering Repair:
Shock Absorber/Strut Replacement, Ball Joint & Tie Rod End Replacement, Power Steering Pump & Rack Repair
Brake System Repair:
Brake Pad/Shoe Replacement, Rotor/Drum Machining or Replacement, Brake Caliper Overhaul, Brake Fluid Flush & Bleed
Electrical System Troubleshooting:
Wiring Diagram Interpretation, Component Testing (Starter, Alternator), Fault Diagnosis
Bodywork & Interior:
Panel Replacement, Door Mechanism Adjustment, Trim Piece Installation
Diagnostic Procedures:
Troubleshooting Guides, Symptom-Based Diagnostics
Technical Depth
Depth Level:
Comprehensive Professional Workshop Level
Diagnostics:
Detailed diagnostic procedures, fault code interpretation (where applicable), and troubleshooting trees for various systems.
Rebuilds:
Complete engine, transmission, and differential rebuild procedures with component specifications and tolerances.
Adjustments:
Precise instructions for adjustments on systems like valve lash, ignition timing, idle speed, and clutch engagement.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, DOHC (Dual Overhead Camshaft)
Engine Code:
M30B34
Displacement:
3.4 Liters (3430 cc)
Bore X Stroke:
92.0 mm x 88.0 mm
Compression Ratio:
8.0:1 or 8.8:1 (depending on market/emission controls)
Performance
Horsepower:
218 hp @ 5800 rpm (approx.)
Torque:
310 Nm (229 lb-ft) @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection (LH-Jetronic on later models/specific markets)
Fuel Type:
Unleaded Premium Gasoline (91+ Octane)
Other
Engine Orientation:
Front-Longitudinal
Valvetrain:
SOHC (Single Overhead Camshaft) per bank, 2 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Manual Transmission Model:
Getrag 265 (dogleg first gear optional)
Optional
Automatic Transmission Type:
4-Speed Automatic
Automatic Transmission Model:
ZF 4HP22
Features
Drive Type:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Wheelbase:
2,795 mm (110.0 in)
Length:
4,725 mm (186.0 in)
Width:
1,700 mm (66.9 in)
Height:
1,420 mm (55.9 in)
Weights
Curb Weight:
1,570 kg (3,461 lb) (approx. for manual)
Gross Vehicle Weight:
2,050 kg (4,519 lb) (approx.)
Wheels Tires
Standard Wheel Size:
14 x 6.5J or 15 x 7J (alloy)
Standard Tire Size:
205/60VR14 or 205/55VR15
Bolt Pattern:
5 x 120 mm
🛡️ Safety Features
Ratings
Era Safety Standards:
Reflects mid-1980s safety standards; features crumple zones and safety cage construction.
Active Features
Braking System:
Power-assisted front and rear disc brakes, ABS (Anti-lock Braking System) optional or standard depending on market/year.
Steering:
Power assisted recirculating ball steering system.
Passive Features
Seatbelts:
3-point inertia-reel seatbelts front and rear.
Interior Safety:
Energy-absorbing steering column, padded dashboard, reinforced doors.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with premium speaker options.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on most models, becoming standard later in the production run.
Cruise Control:
Standard cruise control.
Connectivity
Connectivity Features:
Limited to basic features of the era; no modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles (12,000-16,000 km) or annually, whichever comes first. Refer to manual for exact recommendation.
Coolant Flush:
Every 2-3 years or as per manual recommendation.
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km), depending on plug type.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-50 or 15W-40 recommended. Refer to manual for specific ambient temperature viscosity.
Coolant Type:
BMW Blue Coolant or equivalent (50/50 mix with distilled water).
Transmission Fluid Manual:
API GL-5, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron III or equivalent.
Brake Fluid Type:
DOT 4
Power Steering Fluid:
Pentosin CHF 11S or equivalent.
Known Issues
Common Wear Items:
Fuel accumulator, fuel pump, distributor cap and rotor, ignition wires, rear subframe bushings, control arm bushings, sway bar links, window regulators, door seals, heater core, thermostat.
Engine Specific Concerns:
Potential oil leaks from front/rear main seals, valve cover gasket. Overtheating if cooling system is neglected. Timing chain stretch over time.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for performance, engineering, and driver engagement.
Model Evolution
E28 Generation:
The E28 was the second generation of BMW's 5 Series, succeeding the E12. It marked a significant step in refinement and technology.
M Performance Variant:
The M535i was the flagship performance model of the E28 range before the arrival of the legendary E28 M5. It featured a tuned M30 engine and enhanced chassis components.
Production
Production Years:
E28 series produced from 1981 to 1988. M535i variants produced from 1984 to 1987.
Manufacturing Locations:
Primarily Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised by automotive journalists for its performance, handling, and build quality, often cited as a benchmark sports sedan.
Ratings
Collectibility:
High collector interest due to its performance credentials and classic BMW design.
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