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Bmw M6 1983 1984 1985 1986 1987 1988 1989 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M6 Generation: E24 Model Years Covered: 1983, 1984, 1985, 1986, 1987, 1988, 1989 Codes Chassis Code: E24 👋 Introduction Market Position Positioning: A...
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Bmw M6 1983 1984 1985 1986 1987 1988 1989 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M6
Generation:
E24
Model Years Covered:
1983, 1984, 1985, 1986, 1987, 1988, 1989
Codes
Chassis Code:
E24
👋 Introduction
Market Position
Positioning:
A high-performance grand tourer, the M6 represented BMW's pinnacle of automotive engineering and luxury in its era.
Competitive Analysis
Competitors:
Competed with other luxury performance coupes like the Porsche 911, Ferrari 400i, and Aston Martin V8 Vantage.
Key Features
Design Philosophy:
Iconic coupe styling, powerful naturally aspirated engine, and driver-focused interior.
Performance Focus:
Engineered for exhilarating performance and exceptional handling characteristics.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Content Focus:
Repair, Maintenance, Adjustments, Troubleshooting
Page Count
Page Count:
871
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
Printability:
Yes
Software Requirement:
Adobe Reader
Operating System Compatibility:
Windows, Mac, Linux
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, overhaul, timing, and component inspection.
Engine Management System:
Diagnosis and repair of electronic fuel injection, ignition systems, and sensor operations.
Transmission:
Service and repair of manual and automatic transmissions, including clutch, gearbox, and differential.
Braking System:
Inspection, repair, and bleeding of ABS and standard braking systems, including component replacement.
Suspension Steering:
Service for front and rear suspension, steering rack, power steering system, and wheel alignment.
Electrical System:
Wiring diagrams, troubleshooting for lighting, starting, charging, instrumentation, and accessories.
Fuel System:
Diagnosis and repair of fuel pump, injectors, lines, and fuel tank components.
Cooling Heating Air Conditioning:
Repair and maintenance of radiator, fan, water pump, heater core, and A/C system components.
Bodywork Interior:
Procedures for body panel removal/installation, interior trim, and glass replacement.
Exhaust System:
Service and replacement of exhaust manifold, catalytic converter, mufflers, and pipes.
Procedures Included
Scheduled Maintenance:
Comprehensive periodic maintenance schedules and procedures.
Troubleshooting:
Detailed diagnostic flowcharts and fault finding for various systems.
Removal Installation:
Step-by-step instructions for removing and installing all major components and sub-assemblies.
Disassembly Assembly:
Detailed procedures for taking apart and reassembling components for repair or rebuild.
Adjustments:
Precise instructions for adjusting various systems, including ignition timing, idle speed, and brake bias.
Tightening Torques:
Comprehensive list of torque specifications for all critical fasteners.
Technical Depth
Depth Of Coverage:
Bumper-to-bumper coverage, suitable for both DIY enthusiasts and professional mechanics.
Illustrations Diagrams:
Detailed pictorial diagrams, exploded views, and photos for clarity.
Special Tools:
References to specific BMW service tool numbers and usage illustrations.
Wear Limits:
Includes specifications for component wear limits and allowable tolerances.
Construction Function:
Explanations of component construction and operational principles for better understanding.
📊 Manual Specifications
File Format
File Quality:
High-resolution PDF, printable and zoomable pages.
Print Quality
Print Clarity:
Clear text and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S38B35
Engine Type:
Naturally Aspirated Inline-6 (I6)
Displacement:
3.5 Liters (3453 cc)
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Performance
Horsepower:
256 hp (191 kW) @ 6500 rpm (approx.)
Torque:
243 lb-ft (330 Nm) @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline
Engine Notes
Compression Ratio:
9.5:1 (approx.)
Engine Construction:
Aluminum alloy cylinder head, cast iron block
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag 280)
Optional
Transmission Type:
4-speed Automatic (ZF 4HP22 EH)
Features
Clutch:
Hydraulically operated single-plate dry clutch (manual transmission)
Differential:
Limited-Slip Differential (LSD) often standard or optional on M6 models
📐 Dimensions
Exterior
Length:
190.4 in (4836 mm)
Width:
70.5 in (1791 mm)
Height:
53.1 in (1349 mm)
Wheelbase:
103.2 in (2621 mm)
Weights
Curb Weight:
3,575 lbs (1622 kg) approx. (manual transmission)
🛡️ Safety Features
Ratings
Safety Features Era:
Reflects safety standards of the 1980s, including crumple zones and safety belts.
Active Features
ABS:
Anti-lock Braking System (ABS) available or standard on later models.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts.
Body Structure:
Reinforced safety cage and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Period-appropriate premium audio systems, often with cassette player and basic radio functionality.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or as per specific service schedule.
Tune Up Interval:
Spark plugs, filters, and inspections recommended every 15,000-30,000 miles (24,000-48,000 km).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 20W-50, 15W-40 based on climate), API SG or higher recommended.
Coolant Type:
BMW Blue Antifreeze/Coolant or equivalent ethylene glycol-based coolant.
Brake Fluid Type:
DOT 4 approved brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, specific viscosity to be confirmed in manual.
Transmission Fluid Automatic:
Dexron III or equivalent ATF.
Known Issues
Rust Corrosion:
Common on older vehicles, particularly wheel arches, rocker panels, and sunroof areas.
Fuel Delivery System:
Potential issues with fuel pumps, injectors, and fuel pressure regulators over time.
Electrical Gremlins:
Aging wiring harnesses, connectors, and relays can lead to intermittent electrical problems.
Suspension Wear:
Worn control arm bushings, ball joints, and shock absorbers are common due to age and mileage.
📚 Vehicle History
Brand Heritage
Bmw Motorsport Division:
Developed by BMW M GmbH, leveraging racing technology and expertise.
Model Evolution
E24 Generation:
The E24 chassis was produced from 1976 to 1989, with the M6 variant representing the pinnacle of performance for the model line.
Production
Production Period:
1983-1989 for the M6.
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Widely recognized for its performance capabilities and driving dynamics by automotive journalists of its time.
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