Target Audience:
BMW M6 (E24) owners and independent repair shops seeking to maintain and repair these high-performance grand tourers.
Value Proposition:
Provides professional-level diagnostic and repair information equivalent to authorized dealer service departments, enabling cost savings and quality maintenance.
Emphasis On Safety:
Highlights important safety precautions, warnings, and cautions using distinct notation (WARNING, CAUTION, NOTE).
Diagnostic Emphasis:
Focuses on troubleshooting and diagnostic procedures to effectively identify and resolve vehicle issues.
Systems Covered:
Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Transmission, Brakes, Suspension, Steering, Cooling System, Climate Control, Diagnostics, Troubleshooting, Routine Maintenance, Overhaul
Estimated Pages:
Extensive (typical workshop manuals for this era are several hundred pages, often 500+)
Type:
Workshop Service Manual / Repair Manual
Engine:
Detailed coverage of the M88/3 (3.5L SOHC I6) and S38B35 (3.5L DOHC I6) engines, including disassembly, assembly, inspection, and component specifications.
Fuel System:
Bosch L-Jetronic fuel injection system diagnostics, component testing, fuel pump, injectors, fuel pressure regulator, and fuel lines.
Ignition System:
Ignition timing, spark plugs, distributor, ignition coils, control module, and troubleshooting.
Lubrication System:
Oil pump, oil filter, oil pan, oil cooler, lubrication passages, and oil specifications.
Exhaust System:
Exhaust manifolds, catalytic converters (if applicable by market), mufflers, exhaust pipes, and mounting hardware.
Electrical System:
Wiring diagrams, component testing, alternator, starter motor, battery, fuses, relays, lighting, instrumentation, and power distribution.
Body:
Body panel removal and installation, door mechanisms, window regulators, mirrors, bumpers, trim, and rust prevention.
Transmission:
Getrag 265 5-speed manual transmission overhaul, clutch operation, shift linkage, and lubrication.
Suspension Steering:
Front and rear suspension components (struts, control arms, sway bars), steering rack, power steering system, and alignment specifications.
Brakes:
Front and rear disc brakes, brake calipers, master cylinder, brake booster, ABS system (if equipped), brake fluid specifications, and bleeding procedures.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan, and coolant specifications.
Routine Maintenance:
Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspections, and general upkeep.
Troubleshooting:
Diagnostic flowcharts and procedures for common and uncommon issues across all major systems.
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for virtually all parts of the vehicle.
Special Tools:
Identification and usage of BMW-specific tools required for certain adjustments and repairs.
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers everything from basic maintenance to full engine and transmission rebuilds.
Engine Description 1:
3.5-liter (3453 cc) naturally aspirated inline-six cylinder, SOHC, dual overhead camshafts.
Engine Description 2:
3.5-liter (3453 cc) naturally aspirated inline-six cylinder, DOHC, dual overhead camshafts, higher compression and more aggressive camshafts than M88/3 for European markets.
Horsepower M88 3:
256 hp (191 kW) @ 6500 rpm (DIN)
Torque M88 3:
333 Nm (246 lb-ft) @ 5000 rpm (DIN)
Horsepower S38B35:
260 hp (194 kW) @ 6500 rpm (DIN)
Torque S38B35:
333 Nm (246 lb-ft) @ 5000 rpm (DIN)
Fuel Delivery:
Bosch L-Jetronic electronic fuel injection
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first, depending on driving conditions.
Major Service Interval:
Recommended around 30,000-60,000 miles (48,000-96,000 km) for tasks like spark plug replacement, coolant flush, brake fluid replacement.
Engine Oil:
Refer to manual, typically SAE 20W-50 or 15W-50 Synthetic/Mineral blend API SG or higher, 6.5 liters capacity.
Coolant:
BMW blue coolant or equivalent, 50/50 mix with distilled water, approx. 10.5 liters capacity.
Brake Fluid:
DOT 4 recommended, change every 2 years.
Transmission Fluid:
Manual: SAE 75W-90 or 80W-90 GL-5 gear oil (approx. 1.8 liters). Automatic: ATF Dexron II or III.
Common Wear Items:
Eccentric shaft sensors (on later models), fuel pump, AFM (Air Flow Meter), AFM sensor, fuel injectors, distributor cap/rotor, spark plug wires, cooling system components (hoses, radiator, water pump), exhaust system corrosion, suspension bushings.
Engine Specific:
M88/3 and S38 engines are robust but require diligent maintenance. Valve adjustments are critical. Oil leaks can develop over time.
Electrical Gremlins:
Common in vehicles of this age; aging wiring harnesses, corroded connectors, and failing relays can cause intermittent issues.