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Bmw M6 1983-1989 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: M6 Generation: E24 Production Years: 1983-1989 Codes Chassis Code: E24 👋 Introduction Market Position Target Audience: BMW M6 (E24) owners and independent repair...
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类型: Car
厂商:
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Bmw M6 1983-1989 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M6
Generation:
E24
Production Years:
1983-1989
Codes
Chassis Code:
E24
👋 Introduction
Market Position
Target Audience:
BMW M6 (E24) owners and independent repair shops seeking to maintain and repair these high-performance grand tourers.
Competitive Analysis
Value Proposition:
Provides professional-level diagnostic and repair information equivalent to authorized dealer service departments, enabling cost savings and quality maintenance.
Key Features
Emphasis On Safety:
Highlights important safety precautions, warnings, and cautions using distinct notation (WARNING, CAUTION, NOTE).
Diagnostic Emphasis:
Focuses on troubleshooting and diagnostic procedures to effectively identify and resolve vehicle issues.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Transmission, Brakes, Suspension, Steering, Cooling System, Climate Control, Diagnostics, Troubleshooting, Routine Maintenance, Overhaul
Page Count
Estimated Pages:
Extensive (typical workshop manuals for this era are several hundred pages, often 500+)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the M88/3 (3.5L SOHC I6) and S38B35 (3.5L DOHC I6) engines, including disassembly, assembly, inspection, and component specifications.
Fuel System:
Bosch L-Jetronic fuel injection system diagnostics, component testing, fuel pump, injectors, fuel pressure regulator, and fuel lines.
Ignition System:
Ignition timing, spark plugs, distributor, ignition coils, control module, and troubleshooting.
Lubrication System:
Oil pump, oil filter, oil pan, oil cooler, lubrication passages, and oil specifications.
Exhaust System:
Exhaust manifolds, catalytic converters (if applicable by market), mufflers, exhaust pipes, and mounting hardware.
Electrical System:
Wiring diagrams, component testing, alternator, starter motor, battery, fuses, relays, lighting, instrumentation, and power distribution.
Body:
Body panel removal and installation, door mechanisms, window regulators, mirrors, bumpers, trim, and rust prevention.
Transmission:
Getrag 265 5-speed manual transmission overhaul, clutch operation, shift linkage, and lubrication.
Suspension Steering:
Front and rear suspension components (struts, control arms, sway bars), steering rack, power steering system, and alignment specifications.
Brakes:
Front and rear disc brakes, brake calipers, master cylinder, brake booster, ABS system (if equipped), brake fluid specifications, and bleeding procedures.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan, and coolant specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspections, and general upkeep.
Troubleshooting:
Diagnostic flowcharts and procedures for common and uncommon issues across all major systems.
Repair Overhaul:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for virtually all parts of the vehicle.
Special Tools:
Identification and usage of BMW-specific tools required for certain adjustments and repairs.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers everything from basic maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes, printable pages
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Delivery Method
Delivery:
Electronic Delivery via Email
Delivery Speed
Speed:
Fast
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
M88/3
Engine Description 1:
3.5-liter (3453 cc) naturally aspirated inline-six cylinder, SOHC, dual overhead camshafts.
Engine Code 2:
S38B35
Engine Description 2:
3.5-liter (3453 cc) naturally aspirated inline-six cylinder, DOHC, dual overhead camshafts, higher compression and more aggressive camshafts than M88/3 for European markets.
Performance
Horsepower M88 3:
256 hp (191 kW) @ 6500 rpm (DIN)
Torque M88 3:
333 Nm (246 lb-ft) @ 5000 rpm (DIN)
Horsepower S38B35:
260 hp (194 kW) @ 6500 rpm (DIN)
Torque S38B35:
333 Nm (246 lb-ft) @ 5000 rpm (DIN)
Fuel System
Fuel Delivery:
Bosch L-Jetronic electronic fuel injection
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
🔧 Transmission
Standard
Transmission Type:
Getrag 265 5-speed manual transmission
Optional
Transmission Type Optional:
ZF 4HP22 4-speed automatic transmission (less common for M6, more on 635CSi)
Features
Clutch:
Hydraulically operated single dry plate clutch
Differential:
Limited Slip Differential (LSD) usually standard on M6 models
📐 Dimensions
Exterior
Length:
Approx. 4755 mm (187.2 in)
Width:
Approx. 1735 mm (68.3 in)
Height:
Approx. 1350 mm (53.1 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1650-1700 kg (3638-3748 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Contemporary crash test data is limited by modern standards; however, the E24 chassis was known for its robust construction and safety features for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional, depending on model year and market.
Passive Features
Seat Belts:
Three-point inertia-reel seat belts
Headrests:
Front and rear headrests
Chassis Design:
Reinforced passenger cell, energy-absorbing crumple zones
💡 Technology Features
Infotainment
Audio System:
Analog radio, cassette player with potential for upgraded components.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Not Applicable:
No modern connectivity features (Bluetooth, USB, etc.) are standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first, depending on driving conditions.
Major Service Interval:
Recommended around 30,000-60,000 miles (48,000-96,000 km) for tasks like spark plug replacement, coolant flush, brake fluid replacement.
Fluid Specifications
Engine Oil:
Refer to manual, typically SAE 20W-50 or 15W-50 Synthetic/Mineral blend API SG or higher, 6.5 liters capacity.
Coolant:
BMW blue coolant or equivalent, 50/50 mix with distilled water, approx. 10.5 liters capacity.
Brake Fluid:
DOT 4 recommended, change every 2 years.
Transmission Fluid:
Manual: SAE 75W-90 or 80W-90 GL-5 gear oil (approx. 1.8 liters). Automatic: ATF Dexron II or III.
Known Issues
Common Wear Items:
Eccentric shaft sensors (on later models), fuel pump, AFM (Air Flow Meter), AFM sensor, fuel injectors, distributor cap/rotor, spark plug wires, cooling system components (hoses, radiator, water pump), exhaust system corrosion, suspension bushings.
Engine Specific:
M88/3 and S38 engines are robust but require diligent maintenance. Valve adjustments are critical. Oil leaks can develop over time.
Electrical Gremlins:
Common in vehicles of this age; aging wiring harnesses, corroded connectors, and failing relays can cause intermittent issues.
📚 Vehicle History
Brand Heritage
Bmw Motorsport:
The M6 represents BMW's continued commitment to high-performance vehicles, building on decades of motorsport success.
Model Evolution
E24 Origin:
The E24 was a luxury coupe based on the 6 Series platform, with the M6 variant being the homologation special for racing, featuring a significantly upgraded powertrain.
Production
Manufacturing Location:
Germany
Total Units Produced:
Approximately 1,767 E24 M635CSi/M6 models were produced worldwide between 1983 and 1989.
🏆 Awards & Recognition
Recognitions
Performance Legacy:
The BMW M6 (E24) is widely recognized as a classic sports coupe and a legendary homologation special for motorsport, celebrated for its performance and driving dynamics.
Certifications
Collector Status:
Highly sought after by collectors and enthusiasts, often featured in classic car publications.
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