Chassis Code Common:
R50 (Cooper), R53 (Cooper S)
First Generation Designation:
First Generation Mini (New MINI)
Production Years Covered By Manual:
2002, 2003, 2004, 2005, 2006
Vin Code Designation:
WSM (Workshop Manual)
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance personnel
Value Proposition:
Provides professional-level information at a fraction of the cost of authorized service center repairs, empowering owners to maintain and repair their vehicle effectively.
Accessibility:
Instant download facilitates immediate access to critical repair information, eliminating shipping delays and costs.
User Friendliness:
Designed for ease of use, with step-by-step instructions and detailed exploded diagrams.
Coverage Scope:
Comprehensive, covering all aspects of vehicle service and repair
Specific Systems Listed:
Engine, Gearbox & Clutch, Cooling System, Fuel System, Braking System, Suspension, Air Con, Electrical System, Audio & Navigation System, Body & Fixtures, Exhaust System, Wheels & Tyres, Trouble Codes, Maintenance, Wiring Diagrams, Technical Information & Specifications
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive workshop manuals)
Type:
Workshop Service and Repair Manual
Format Type:
Digital (PDF)
Engine Management:
Detailed diagnostics, component testing, timing, emissions control, fuel injection, ignition systems
Powertrain:
Transmission (manual/automatic), clutch operation, driveline components, differential service
Chassis And Suspension:
Front and rear suspension components, steering system, wheel alignment specifications, shock absorber/strut replacement
Braking System:
Disc brake service (pads, rotors), hydraulic system bleeding, ABS system diagnostics and repair
Climate Control:
Air conditioning system servicing, refrigerant handling, HVAC component diagnostics and replacement
Electrical And Electronics:
Comprehensive wiring diagrams, component location charts, diagnostic procedures for all electrical circuits, ECU functions
Body And Interior:
Body panel removal/installation, door mechanisms, interior trim, glass replacement, structural repair information
Maintenance:
Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, inspection points
Diagnostics:
Trouble code interpretation and diagnostic flowcharts, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, overhaul, and reinstallation
Technical Specifications:
Torque specifications for all fasteners, component tolerances, alignment data, electrical system voltages
Depth Of Coverage:
Advanced mechanical and electrical diagnostics, full engine and transmission rebuild procedures, bodywork and paint repair guidance
Engine Type Cooper:
Naturally Aspirated Inline-4 (Tritec engine family)
Displacement Cooper:
1.6 Liters (1598 cc)
Horsepower Cooper:
Approx. 115-120 hp @ 6000 rpm
Torque Cooper:
Approx. 118-120 lb-ft @ 4300 rpm
Engine Type Cooper S:
Supercharged Inline-4 (Tritec engine family)
Displacement Cooper S:
1.6 Liters (1598 cc)
Horsepower Cooper S:
Approx. 163-170 hp @ 6000 rpm
Torque Cooper S:
Approx. 155-159 lb-ft @ 4000 rpm
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel Octane:
91-93 Octane (for Cooper S, 89 Octane acceptable for Cooper)
Transmission Type Cooper:
5-speed manual (Getrag)
Transmission Type Cooper S:
6-speed manual (Getrag)
Transmission Type Optional Cooper:
Continuously Variable Transmission (CVT) / Steptronic automatic
Clutch Type:
Hydraulically actuated single dry plate clutch
Length:
Approx. 140-143 inches (3550-3630 mm)
Width:
Approx. 66 inches (1670 mm)
Height:
Approx. 56 inches (1420 mm)
Curb Weight Cooper:
Approx. 2500-2600 lbs (1135-1180 kg)
Curb Weight Cooper S:
Approx. 2700-2800 lbs (1225-1270 kg)
NHTSA Front Impact Rating:
5-Star (for driver and front passenger)
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Anti Lock Braking System:
Standard (ABS)
Electronic Brake Force Distribution:
Standard (EBD)
Traction Control:
Standard (ASC+T on many models)
Airbags:
Frontal airbags, optional side-impact airbags
Seat Belts:
Three-point seat belts with pretensioners
Oil Change Interval:
Typically 7,500 - 10,000 miles or 12 months, whichever comes first (refer to manual for specific conditions)
Brake Fluid Change Interval:
Every 2 years
Spark Plug Replacement:
Refer to manual, typically around 60,000 miles depending on type
Engine Oil Specification:
SAE 5W-30 or 0W-30, meeting BMW Longlife-01 or Longlife-04 specifications (verify with manual)
Coolant Specification:
BMW/Mini Blue Antifreeze/Coolant (G48 type), mixed 50/50 with distilled water
Transmission Fluid Manual:
GL-4 75W-90 Synthetic Gear Oil
Transmission Fluid Automatic/Cvt:
Specific ATF or CVT fluid (refer to manual for exact type and capacity)
Common Issue Supercharger S:
Water pump failure, supercharger belt wear, occasional oil leaks from supercharger snout
Common Issue Clutch Wear:
Clutch wear, especially in performance-oriented driving
Common Issue Electrical:
Window regulator failures, intermittent electrical gremlins (often related to door harnesses), sunroof drain blockages leading to water ingress.
Common Issue Cooling System:
Thermostat housing leaks, radiator fan failures
Brand Origin:
British automotive manufacturer with a long history, revived by BMW.
New Mini Launch:
The first generation ('New MINI') was launched in 2001 (model year 2002), representing a modern interpretation of the classic Mini.
Cooper S Variant:
The Cooper S variant, introduced in 2002, offered a supercharged engine and sportier performance characteristics.
Manufacturing Location:
Oxford, England
