Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair including cylinder head, valve train, pistons, crankshaft, connecting rods, and oil pump.
Fuel System:
Carburetor (likely Bing) or fuel injection system maintenance, adjustments, and troubleshooting; fuel pump, fuel lines, and fuel tank procedures.
Ignition System:
Ignition timing, spark plugs, ignition coils, and related electronic components diagnostic and service procedures.
Exhaust System:
Exhaust pipe, muffler, and catalytic converter (if applicable) inspection, replacement, and maintenance.
Transmission And Clutch:
Clutch operation, adjustment, and replacement; gearbox disassembly, assembly, inspection, and repair; gear shift linkage.
Drivetrain:
Final drive (shaft drive) inspection, maintenance, and repair including bevel gear, driveshaft, and universal joints.
Suspension Front:
Telescopic fork maintenance, seal replacement, oil changes, spring inspection, and general overhaul.
Suspension Rear:
Monolever or Paralever rear suspension system inspection, adjustment, shock absorber servicing, and linkage maintenance.
Brakes Front:
Brake caliper servicing, pad replacement, disc inspection, brake line maintenance, and hydraulic system bleeding.
Brakes Rear:
Rear brake caliper servicing, pad replacement, disc inspection, brake line maintenance, and hydraulic system bleeding.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure, tire wear, and rim maintenance.
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator, regulator), starter motor, lighting system, fuses, relays, and switches.
Instrumentation:
Speedometer, tachometer, fuel gauge, warning lights, and other dashboard component diagnostics and repair.
Bodywork And Frame:
Fairing removal and installation, seat maintenance, fuel tank removal, frame inspection, and minor body panel repairs.
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/shaft drive lubrication, brake fluid checks, tire pressure checks, and general inspection.
Troubleshooting:
Systematic diagnostic procedures for common problems related to engine performance, electrical systems, fuel delivery, and braking.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, and major electrical system repairs.
Component Disassembly Assembly:
Step-by-step instructions for removing, inspecting, servicing, and reinstalling all major motorcycle components.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical resistance values, and other critical data for accurate servicing.
Depth Level:
Comprehensive, covering from basic scheduled maintenance to full engine and transmission rebuilds. Suitable for both home mechanics and professional technicians.
Type:
Four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
848 cc (approx.)
Bore X Stroke:
90.0 mm x 66.0 mm (typical for R 850 variants)
Power Output:
Approximately 70-75 hp at 6,750 rpm (specific to R 850 C)
Torque Output:
Approximately 75-80 Nm at 4,750 rpm (specific to R 850 C)
Compression Ratio:
10.0:1 (typical for R 850 variants)
Cooling System:
Air-cooled
Valve Train:
2 valves per cylinder, pushrod-actuated OHV with BMW's signature system
Fuel Delivery:
Likely fuel injection (K-Jetronic or similar) or possibly early models with carburetors (e.g., dual Bing).
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approx. 17-18 liters (4.5-4.8 US gallons)
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Refer to manual for exact interval.
Valve Adjustment Interval:
Every 20,000 km (12,000 miles) or as needed, depending on symptoms.
Spark Plug Replacement:
Typically every 20,000 km (12,000 miles).
Brake Fluid Flush:
Every 2 years or as per manual recommendations.
Engine Oil Type:
API SG/SH or higher, SAE 20W-40 or 20W-50. Consult manual for precise BMW recommendation.
Engine Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with filter change.
Transmission Oil Type:
Hypoid gear oil, SAE 80W/90 (API GL-5).
Final Drive Oil Type:
Hypoid gear oil, SAE 80W/90 (API GL-5).
Brake Fluid Type:
DOT 4 brake fluid.
Fuel Line Corrosion:
Early models might experience issues with fuel lines degrading due to ethanol in modern fuels. Check for hardening or cracking.
Ignition Coil Failure:
While generally reliable, ignition coils can fail over time, leading to misfires or no-spark conditions.
Starter Clutch Wear:
With high mileage, the starter clutch mechanism can wear, resulting in a grinding noise or failure to engage the engine for starting.
Paralever Pivot Bearings:
The pivot bearings in the Paralever rear suspension can wear, leading to a clunking noise or vague rear-end feel.