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BMW R1100 R1100S 1999-2005 Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R1100S Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Engine Codes: 1100cc Boxer-Twin (Specific codes may vary by VIN and...
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类型: Motorcycle
厂商:
斯库: 566615
BMW R1100 R1100S 1999-2005 Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100S
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Codes
Engine Codes:
1100cc Boxer-Twin (Specific codes may vary by VIN and regional spec, consult manual for precise identification)
👋 Introduction
Market Position
Positioning:
Premium sport-touring motorcycle segment. The R1100R focused on a more upright, comfortable riding posture, while the R1100S offered a sportier, more aggressive riding experience.
Competitive Analysis
Competitors:
Competed with other large-displacement sport-touring and naked bikes from manufacturers like Ducati, Honda, Kawasaki, and Yamaha during its production run.
Key Features
Engine Architecture:
Air/oil-cooled, four-stroke, boxer-twin engine. Known for its torque and smooth power delivery.
Drivetrain:
Shaft drive, eliminating chain maintenance and offering a cleaner aesthetic.
Suspension:
BMW's Telelever front suspension system (on R1100R) and Paralever rear swingarm contribute to stable handling and reduced dive under braking. The R1100S featured a more conventional telescopic fork but retained the Paralever.
ABS:
Optional or standard ABS (Integral ABS on some later models) providing enhanced safety.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and service for BMW R1100R and R1100S models
Secondary Coverage:
Maintenance schedules, troubleshooting, diagnostics, component replacement, electrical system diagrams
Page Count
Estimated Page Count:
High volume (typically 500+ pages for this level of detail, exact count not specified in product info)
Manual Type
Type:
Repair Service Manual
Language
Language:
English (assumed based on product description language)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, diagnostics, lubrication, cooling system, fuel system (including EFI), ignition system, exhaust system.
Transmission:
Gearbox operation, clutch service, maintenance, repair, final drive maintenance and inspection.
Chassis:
Frame inspection and repair, suspension (front forks, rear shock absorber), steering system, wheel bearings, braking system (ABS considerations), ABS system diagnostics and repair.
Electrical:
Complete wiring diagrams, lighting system, battery and charging system, ignition system, instrument cluster, diagnostic connectors and procedures, ECU troubleshooting.
Bodywork:
Fairings, seat, fuel tank removal and installation, basic body panel repair and maintenance.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug inspection and replacement, brake fluid flush, clutch fluid flush, tire pressure checks, chain lubrication (if applicable, though these are shaft drive), valve clearance checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault codes and their meanings, step-by-step troubleshooting guides.
Major Repairs:
Engine rebuild procedures, transmission overhaul, suspension component replacement, ABS module replacement, fuel injection system component diagnosis and repair.
Technical Adjustments:
Throttle cable adjustment, idle speed adjustment, clutch free play adjustment, suspension sag adjustment.
Wheel And Tire Service:
Wheel bearing replacement, tire mounting and balancing, wheel alignment checks.
Fuel System Diagnostics:
Injector testing, fuel pressure checks, fuel pump diagnosis, throttle body synchronization.
Technical Depth
Depth:
Expert level, suitable for professional mechanics and experienced DIY enthusiasts. Covers detailed specifications, torque values, and diagnostic procedures.
Wiring Diagrams:
Detailed and often color-coded wiring diagrams for all electrical circuits, essential for troubleshooting electrical faults.
Torque Specifications:
Comprehensive list of torque values for all fasteners, critical for ensuring proper assembly and safety.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable (common for professionally produced PDFs), enhancing quick information retrieval.
Print Quality
Quality:
High (assumed, as it's a professional service manual, typically with clear diagrams and text).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Air/oil-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.7:1
Valve Train:
SOHC, 4 valves per cylinder, actuated by pushrods and rocker arms
Cooling System:
Combined air and oil cooling. Oil cooler integrated into the engine's oil circulation system.
Performance
Horsepower:
Approx. 90 HP (66 kW) @ 7,250 rpm (R1100R), approx. 95 HP (70 kW) @ 7,500 rpm (R1100S - may vary slightly by spec)
Torque:
Approx. 98 Nm (72 lb-ft) @ 5,250 rpm (R1100R), approx. 97 Nm (71.5 lb-ft) @ 5,750 rpm (R1100S - may vary slightly by spec)
Fuel System
Induction:
Bosch Motronic 2.2 Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication System
Oil Type:
SAE 20W-50 motorcycle oil (or consult manual for specific BMW recommendations and alternatives, e.g., BMW Motor Oil High Performance)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Clutch:
Single dry plate clutch, hydraulically operated
Features
Final Drive:
Shaft drive with single-sided swingarm
Gear Ratios:
Specific ratios are detailed in the manual, crucial for engine performance tuning and repair.
Transmission Oil Type:
Hypoid gear oil, SAE 90 (API GL-5) for the final drive. Gearbox oil type also specified in manual.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1,470 mm (57.9 in) for R1100R, slightly different for R1100S (consult manual for exact figures).
Weights
Dry Weight:
Approx. 230 kg (507 lbs) for R1100R, approx. 230 kg (507 lbs) for R1100S (may vary by equipment).
Fuel Capacity:
25 liters (6.6 US gallons), including a reserve of approx. 4 liters.
🛡️ Safety Features
Ratings
ABS Availability:
Optional/Integral ABS on many models within this range. The manual will detail its operation and servicing.
Active Features
Braking System:
Front: Dual disc brakes, Rear: Single disc brake. ABS system details are crucial for safe operation and repair.
Passive Features
Frame Construction:
Steel tube frame providing rigidity and stability.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital display for odometer, trip meters, clock, gear indicator (on some models), and warning lights. Some models may have basic onboard computers.
Driver Assistance
ABS:
Advanced for its time, the Integral ABS system offered combined braking operation and anti-lock functionality, detailed comprehensively in the service manual.
Connectivity
Diagnostic Port:
OBD-II or proprietary BMW diagnostic connector, allowing connection to diagnostic tools for fault code retrieval and system analysis. The manual will cover procedures.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Consult manual for exact intervals based on usage.
Valve Adjustment:
Recommended every 20,000 km (12,000 miles) or as per manual.
Major Service:
Detailed schedules for higher mileage checks (e.g., 40,000 km, 60,000 km) covering more extensive inspections and replacements.
Fluid Specifications
Engine Oil:
SAE 20W-50 or BMW recommended specific grade.
Brake Fluid:
DOT 4 (or consult manual for exact specification and replacement interval).
Final Drive Oil:
Hypoid gear oil SAE 90 (API GL-5).
Known Issues
Common Wear Items:
Fuel pump relays, clutch slave cylinders, alternator brushes, hall sensor issues, ABS sensor wear.
Maintenance Tips:
Regular cleaning of the ABS sensor rings is crucial for proper ABS function. Torque specifications are critical for engine and chassis components.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a long and distinguished history in motorcycle manufacturing, dating back to the 1920s, known for engineering excellence and innovative technology.
Model Evolution
R Series:
The R1100R and R1100S are part of BMW's boxer-twin heritage, evolving from earlier R100 models and paving the way for later R1150 and R1200 iterations. They represented a significant modernization for BMW's lineup.
Production
Production Period:
The R1100 series was produced from the early to mid-1990s, with the R1100R and R1100S models specifically covered by this manual from 1999-2005 (though some R1100R production may extend slightly earlier).
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Market Perception:
Well-regarded for their robust engineering, comfort for long-distance touring, and distinctive BMW character. The R1100S was lauded for its handling in the sport-touring category.
Ratings
Reliability:
Generally considered reliable when properly maintained, with the manual being essential for addressing specific maintenance needs and potential issues.
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