Engine:
Full engine overhaul, internal components, timing, sealing, lubrication, cooling.
Engine Electrics:
Ignition system, starter motor, alternator, sensors, wiring diagrams, ECU.
Fuel System:
Fuel injection system (including throttle bodies, injectors, fuel pump, pressure regulator), fuel tank, fuel lines, evaporative emissions control.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, mounting hardware, emissions related components.
Clutch:
Hydraulic clutch system, clutch plates, pressure plate, release bearing, operating mechanism.
Transmission:
Gearbox disassembly and assembly, gear selection, internal components, lubrication, shift mechanism.
Front Suspension:
Front fork assembly, internals, oil levels and types, seals, steering head bearings.
Steering:
Handlebar assembly, steering head bearings, steering linkage, adjustments.
Rear Drive:
Paralever rear swingarm, driveshaft, universal joint, final drive unit (bevel gear), lubrication, seals.
Brakes:
Front and rear brake systems, calipers, master cylinders, brake lines, ABS (if equipped), rotor specifications, bleeding procedures, pad replacement.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, wheel alignment checks, rim specifications.
Frame:
Frame inspection, component mounting, chassis rigidity checks.
Equipment:
General fitments, accessories, luggage systems (if applicable).
Seat:
Seat removal, mounting, and any associated sub-frame or storage.
General Electrical:
Battery, wiring harnesses, fuses, relays, switches, horn, power outlets.
Instruments:
Instrument cluster, speedometer, tachometer, warning lights, diagnostic indicators.
Lights:
Headlight, taillight, turn signals, brake light, bulb types and replacement.
General Instructions:
Basic maintenance advice, safety precautions, tool recommendations, general assembly procedures.
Frame And Body:
Fairing removal/installation, fuel tank mounting, seat and subframe, general chassis components.
Maintenance:
Scheduled maintenance, fluid changes (oil, brake fluid, gearbox oil, final drive oil), filter replacements, spark plug service, valve clearance checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding based on symptoms, error code interpretation.
Repair Rebuild:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for virtually all vehicle systems.
Restoration:
Detailed guidance for refurbishing and restoring the vehicle to original specifications.
Wiring Schematics:
Detailed, full-color wiring diagrams for all electrical systems, including engine management, lighting, and accessories.
Depth Of Coverage:
Extensive, covering everything from basic rider checks to complete engine and transmission rebuilds. Includes detailed torque specifications, measurements, and tolerances.
Torque Specifications:
Comprehensive list of torque specifications for all fasteners and critical components.
Illustrations Diagrams:
Step-by-step instructions accompanied by clear, zoomable illustrations and exploded views of components.
Engine Type:
Air-cooled, four-stroke, flat-twin (Boxer) engine with two valves per cylinder
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.7:1
Horsepower:
90 hp (67 kW) at 7,250 rpm (approximate, may vary by year/spec)
Torque:
95 Nm (70 lb-ft) at 5,750 rpm (approximate, may vary by year/spec)
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.2 or similar)
Fuel Type:
Unleaded gasoline (Octane rating typically 91 RON or higher)
Oil Capacity With Filter:
Approx. 4.0 liters (4.2 US quarts)
Oil Type Specification:
Typically SAE 20W-50 or 10W-40, API SG or higher (refer to manual for specific year recommendations)
Ignition Type:
Electronic ignition (BMW ignition system)
Alternator Output:
Typically around 700W
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually. (Refer to manual for exact recommendations)
Valve Clearance Interval:
Typically every 20,000 km (12,000 miles). (Refer to manual for exact recommendations)
Brake Fluid Change:
Typically every 2 years. (Refer to manual for exact recommendations)
Coolant Type:
BMW motorcycles of this era typically do not have liquid cooling systems for the engine itself. The manual will detail any coolant requirements for specific components if applicable (e.g., ABS modulator).
Common Wear Items:
Clutch wear, rear shock absorber, front fork seals, driveshaft splines (lubrication is key), ABS sensor issues on equipped models.
Typical Repairs:
Routine maintenance, clutch replacement, fork seal replacement, brake system service, fuel injector cleaning/replacement.