🏷️ Basic Information

Make:

BMW

Model:

R1150 GS

Model Code:

R21

Product Name:

BMW R1150 GS Motorcycle 1993-2003 Factory Service Repair Workshop Manual

Product Description:

BMW R1150 GS Motorcycle 1993-2003 Factory Service Repair Workshop Manual Download. This manual covers all repairs with very easy to follow step-by-step instructions, pictures & Wiring diagrams. All Servicing & Repair procedures are covered.

👋 Introduction

Segment:

Large-displacement adventure touring motorcycle

Reputation:

Renowned for versatility, durability, and off-road capability

Key Competitors Era:

Honda Africa Twin, Triumph Tiger, Kawasaki KLR, Yamaha Super Tenere

Engine Type:

Opposed-twin boxer engine

Drivetrain:

Shaft drive

Suspension Front:

BMW Telelever

Suspension Rear:

Monolever single-sided swingarm with central spring strut

ABS:

Available with optional Integral ABS

📋 Manual Details

Coverage Years:

1993-2003

Geographic Coverage:

Global (likely covers models sold in major markets)

Model Variants Covered:

Standard R1150 GS models (specific sub-variants may be detailed within)

Estimated Page Count:

High (Typical for factory service manuals, likely 500+ pages)

Manual Type:

Factory Service/Workshop Manual

Purpose:

Repair, Maintenance, Troubleshooting, Diagnostics

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, diagnostics, performance tuning

Engine Management:

Fuel injection (EFI), ignition system, sensors, ECU diagnostics

Transmission:

Gearbox repair, clutch service, final drive maintenance

Chassis:

Frame inspection, steering head bearings, suspension components

Suspension:

Front fork (BMW Telelever) and rear shock absorber service and adjustment

Brakes:

Brake system overhaul, ABS diagnostics and service, fluid replacement

Electrical System:

Wiring diagrams, component testing, starter, alternator, battery

Fuel System:

Fuel pump, injectors, fuel tank, lines

Exhaust System:

Removal, installation, catalytic converter information

Cooling System:

Oil cooling system maintenance and fluid checks

Bodywork:

Fairing removal, seat, tank panel service

Lighting System:

Headlight, taillight, turn signals, diagnostics

Preventative Maintenance:

Oil changes, filter replacements, spark plug service, valve clearance checks

Troubleshooting:

Diagnostic flowcharts, common fault identification

Repair Procedures:

Step-by-step instructions for all major components and systems

Rebuild Instructions:

Engine, gearbox, and suspension component rebuilds

Wiring Diagrams:

Detailed electrical schematics for all systems

Torque Specifications:

Precise torque values for all fasteners

Adjustment Procedures:

Throttle cable, clutch lever, suspension settings

Diagnostic Codes:

Error codes for engine management system

Depth Level:

Comprehensive (from basic service to complete engine rebuild)

Detail Level:

Detailed descriptions, exploded views, and illustrations

📊 Manual Specifications

File Format:

PDF

Searchability:

Likely text-searchable (depending on original scan quality)

Image Quality:

Good quality images and diagrams (as described in product info)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Air/oil-cooled, four-stroke, opposed twin cylinder (Boxer)

Bore X Stroke:

101 mm x 70.5 mm

Displacement:

1130 cc

Compression Ratio:

9.5:1

Valve Train:

2 valves per cylinder, DOHC (gear driven camshafts)

Horsepower:

95 hp (70 kW) at 7,250 rpm (approx.)

Torque:

70.8 lb-ft (96 Nm) at 5,500 rpm (approx.)

Fuel Delivery:

Electronic Fuel Injection (EFI) with throttle body

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2)

Fuel Tank Capacity:

22 liters (5.8 US gal)

Oil Type:

SAE 20W-50 (BMW recommends specific oils, check manual for exact specs)

Oil Capacity:

3.0 liters (with filter change)

🔧 Transmission

Transmission Type:

6-speed manual gearbox

Clutch Type:

Single dry plate, hydraulically actuated

Final Drive:

Shaft drive

Gear Ratios:

Specific ratios detailed in manual

Final Drive Ratio:

3.00:1 (approx.)

Transmission Fluid Type:

Hypoid gear oil, API GL-5, SAE 90 (check manual for exact specification)

📐 Dimensions

Length:

2,230 mm (87.8 in)

Width Handlebars:

900 mm (35.4 in)

Height Seat:

850 mm (33.5 in) (standard seat height)

Dry Weight:

230 kg (507 lbs)

Wet Weight:

253 kg (558 lbs) (approx.)

Gross Vehicle Weight Rating:

450 kg (992 lbs) (approx.)

🛡️ Safety Features

Crash Safety:

N/A (Motorcycles typically do not receive NHTSA or Euro NCAP ratings)

ABS:

Optional Integral ABS (Anti-lock Braking System)

Braking System:

Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper

Lighting:

Halogen headlight, LED taillight (early models), integrated turn signals

Handguards:

Standard fitment for weather protection and impact resistance

💡 Technology Features

Infotainment System:

N/A (Focus on functional components rather than entertainment)

ABS:

Optional Integral ABS

ECU Type:

Motronic (specific version detailed in manual)

Diagnostic Interface:

OBD-II compatibility (may require specific BMW diagnostic tools for full access)

🔧 Maintenance

Oil Change Interval:

10,000 km (6,000 miles) or annually

Valve Clearance Check:

20,000 km (12,000 miles)

Spark Plug Replacement:

20,000 km (12,000 miles)

Drive Shaft Spline Lubrication:

20,000 km (12,000 miles)

Engine Oil:

SAE 20W-50 (refer to manual for specific BMW approved oils)

Brake Fluid:

DOT 4 (refer to manual for ABS specific fluid requirements)

Final Drive Oil:

Hypoid gear oil, API GL-5, SAE 90

Coolant Type:

N/A (Air/oil-cooled engine)

Common Wear Items:

Clutch plates, wheel bearings, swingarm bearings, brake pads

Electrical Gremlins:

Potential for corrosion on connectors, particularly ABS sensors (refer to manual for specific checks)

Spline Wear:

Drive shaft and final drive splines require regular lubrication to prevent premature wear

📚 Vehicle History

Brand Origin:

Germany

Brand Focus:

Premium motorcycles, innovation, and engineering

Predecessor:

BMW R1100 GS

Successor:

BMW R1200 GS

Key Updates During Era:

Increased displacement, improved power output, optional ABS, enhanced suspension, revised styling

Production Start Year:

1999

Production End Year:

2004

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Industry Acclaim:

Consistently praised for its all-around capability and go-anywhere ethos. Often cited as a benchmark in the adventure touring category.

Owner Satisfaction:

High owner satisfaction for durability and long-distance comfort

Emission Standards:

Meets contemporary emission standards for its era (specifics vary by market and are detailed in the manual)