🏷️ Basic Information

Make:

BMW

Model:

R1150 Series

Product Name:

BMW R1150 Service Repair Manual

Engine Code General:

R1150xx (various designations based on model)

👋 Introduction

Market Segment:

Premium touring and sport-touring motorcycle segment.

Competitors:

Competed with models from Honda (ST1100), Kawasaki (Concours), Yamaha (FJR1300), and Moto Guzzi during its production run.

Key Features Vehicle:

Shaft drive, boxer-twin engine, Telelever/Paralever suspension, robust build quality, excellent touring capabilities, integrated ABS (optional), fuel injection.

📋 Manual Details

General Coverage:

Comprehensive service, repair, and maintenance information for the BMW R1150 series motorcycles.

Page Count:

Estimated 500-700 pages (typical for such comprehensive manuals, exact count varies by edition and print).

Type:

Service and Repair Manual

Language:

English

Format:

Likely available as a digital PDF or printed book.

📖 Manual Coverage

Engine Mechanical:

Full engine disassembly, assembly, inspection, and repair of the boxer-twin engine, including cylinder heads, pistons, connecting rods, crankshaft, valves, camshafts, timing chain/gears.

Fuel System:

Fuel injection system (Bosch Motronic variants), fuel pump, injectors, throttle bodies, fuel lines, fuel tank, pressure regulator.

Exhaust System:

Catalytic converter, mufflers, exhaust pipes, lambda sensors (O2 sensors).

Transmission Gearbox:

Clutch operation, gearbox disassembly, assembly, inspection, gear selection, shift mechanism.

Drivetrain:

Single-plate dry clutch, driveshaft, universal joints, final drive housing, bevel gear, bearings.

Suspension Front:

Telelever front suspension system: forks, shock absorber, linkages, bearings, seals, fluid changes.

Suspension Rear:

Paralever rear suspension system: swingarm, shock absorber, linkages, bearings, seals, adjustment.

Brakes Front:

Dual disc brakes: calipers, master cylinders, brake lines, pads, rotors, ABS (optional), bleeding procedures.

Electrical System:

Wiring diagrams, battery, alternator, starter motor, fuses, relays, lighting system, horn, starter interlock.

Instrumentation Controls:

Dashboard, indicators, switches, handlebar controls, diagnostic connector.

Bodywork Chassis:

Frame inspection, fairings, seats, fuel tank removal, fenders, body panel repair and replacement.

Ignition:

Ignition coils, spark plugs, ECU control, timing.

Brakes Rear:

Single disc brake: caliper, master cylinder, brake lines, pads, rotor, ABS (optional), bleeding procedures.

Maintenance:

Oil and filter changes, spark plug replacement, air filter service, brake pad replacement, fluid flushes (brake, clutch, final drive), valve clearance adjustment, tire pressure checks, lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), electrical system diagnostics.

Repair Rebuild:

Detailed step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls, electrical component repairs.

Adjustments:

Carburetor synchronization (if applicable, though R1150 is fuel injected), idle speed adjustment, clutch adjustment, throttle cable adjustment, suspension sag adjustment.

Disassembly Assembly:

Complete guides for removing and reinstalling all major and minor components of the motorcycle.

Depth:

In-depth technical coverage suitable for professional mechanics and experienced DIY enthusiasts. Includes torque specifications, clearances, material tolerances, diagnostic procedures, and specialized tool recommendations.

📊 Manual Specifications

Digital Format Quality:

High-resolution PDF with searchable text for easy navigation and printing. May include scanned pages with clear image quality.

Print Quality:

If printed, expect durable paper, clear diagrams, and professional binding.

Binding:

Likely spiral-bound or saddle-stitched for lay-flat usability in a workshop environment, or a robust perfect binding for printed books.

Paper Type:

Durable, possibly coated paper to withstand workshop conditions and frequent use.

⚙️ Engine Specifications

Engine Type:

Air/oil-cooled, four-stroke, flat twin (boxer) engine.

Displacement:

1130cc (1130 cm³)

Bore X Stroke:

101 mm x 70.5 mm

Compression Ratio:

10.0:1 (typical)

Valve Train:

SOHC, 4 valves per cylinder, actuated by pushrods and rocker arms.

Horsepower:

Approx. 95 hp (70 kW) @ 7250 rpm (varies slightly by model variant and region).

Torque:

Approx. 97 Nm (71.5 lb-ft) @ 5750 rpm (varies slightly).

Fuel Delivery:

Electronic Fuel Injection (EFI) with Bosch Motronic engine management.

Fuel Type:

Unleaded gasoline, 95 RON recommended.

Oil Type:

BMW Motorrad recommends specific mineral or synthetic motorcycle oil meeting API SG or higher, and JASO MA standards. Typical viscosity: 20W-40 or 15W-50.

Oil Capacity W Filter:

Approx. 4.0 liters (4.2 US qt)

Ignition System Type:

Distributorless ignition (2 ignition coils).

🔧 Transmission

Transmission Type:

6-speed manual gearbox.

Clutch Type:

Single-plate, dry diaphragm spring clutch.

Final Drive:

Shaft drive with enclosed universal joint and bevel gear final drive.

Final Drive Oil Type:

Hypoid gear oil, SAE 90 API GL-5 specification.

Final Drive Oil Capacity:

Approx. 0.22 liters (0.23 US qt)

📐 Dimensions

Length:

Varies by model (e.g., R1150RT approx. 2230 mm).

Width:

Varies by model (e.g., R1150RT approx. 920 mm at handlebars).

Height:

Varies by model (e.g., R1150RT approx. 1435 mm seat height).

Dry Weight:

Varies by model (e.g., R1150GS approx. 216 kg, R1150RT approx. 259 kg).

Gross Vehicle Weight Rating:

Typically around 470-500 kg depending on model.

Fuel Tank Capacity:

Approx. 20-25 liters (5.3-6.6 US gal), depending on model (e.g., R1150GS: 20L, R1150RT: 25L).

🛡️ Safety Features

ABS Availability:

Integral ABS (BMW Motorrad Integral ABS) available as an option on most R1150 models. The system includes a partially or fully linked braking system.

Braking System:

Hydraulically actuated disc brakes front and rear. Optional ABS enhances braking safety, particularly in adverse conditions. Dual discs front, single disc rear.

Frame Construction:

Steel trellis or tubular frame providing rigidity and stability.

Lighting:

Halogen headlights, LED taillight (on some later models/variants), turn signals.

💡 Technology Features

Infotainment Features:

Primarily focused on rider functionality. Later models and touring variants (RT) may have integrated audio systems, often with provisions for aftermarket upgrades. GPS mounting options are common.

ABS:

Integral ABS was a significant technological feature, offering advanced braking assistance. Some systems are servo-assisted.

Connectivity Features:

Limited by modern standards. Primarily consists of diagnostic ports for electronic control unit access.

ECU System:

Bosch Motronic electronic engine management system controls fuel injection and ignition timing.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first.

Valve Adjustment Interval:

Recommended every 20,000 km (12,000 miles).

Final Drive Oil Change:

Recommended every 20,000 km (12,000 miles) or as per manual.

Brake Fluid Type:

DOT 4 brake fluid.

Clutch Fluid Type:

DOT 4 brake fluid (if hydraulic clutch system).

Coolant Type:

Not applicable for most R1150 models which are air/oil cooled, except for the cylinder head oil cooling circuits.

Common Issues General:

While generally robust, common areas of attention can include ABS modulator issues, fuel pump longevity, worn clutch slave cylinder seals, and occasional electrical connector corrosion, especially on bikes used in harsh environments.

Transmission Issues:

Input shaft splines on the gearbox can wear over time, requiring lubrication or replacement. Bevel drive splines can also require periodic inspection and lubrication.

Suspension Issues:

Seals in the Telelever and Paralever linkages can wear, leading to play and requiring service. Shock absorbers have a finite lifespan.

📚 Vehicle History

Brand Heritage:

BMW Motorrad has a long-standing heritage of producing robust, technically advanced motorcycles, particularly known for their boxer engines and shaft drive systems since the early 20th century.

Predecessor:

Evolved from the R1100 series, featuring an enlarged engine and refinements.

Successor:

Succeeded by the R1200 series, which saw significant weight reduction and engine updates.

Production Years:

Approximately 1999 to 2006.

Key Models Variants:

R1150GS (Adventure variant also available), R1150RT (Touring), R1150R (Naked Roadster), R1150RS (Sport Touring).

🏆 Awards & Recognition

Market Reputation:

Highly regarded for touring comfort, durability, and engineering. The R1150GS, in particular, solidified BMW's reputation in the adventure touring segment.

Reliability Ratings:

Generally considered reliable with proper maintenance. Owner reviews often praise the robustness of the powertrain and chassis.