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BMW R1150GS 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Year: 2000 Codes Chassis Code: R28 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Target Audience: Owners, mechanics, DIY enthusiasts seeking detailed...
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BMW R1150GS 2000 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Year:
2000
Codes
Chassis Code:
R28
👋 Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Owners, mechanics, DIY enthusiasts seeking detailed information for repair and maintenance
Competitive Analysis
Competitors:
Honda Africa Twin, Suzuki V-Strom, Yamaha Ténéré, Ducati Multistrada (in its segment)
Key Features Of Vehicle
Versatility:
Designed for both on-road touring and off-road capability
Powertrain:
Rugged Boxer engine known for durability and torque
Suspension:
BMW's signature Telelever front and Paralever rear suspension systems
Value Proposition
Manual Utility:
Empowers owners to perform routine maintenance and complex repairs, saving time and money
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and service for BMW R1150GS (2000 model year)
Secondary Coverage:
Adjustments, diagnostics, maintenance, troubleshooting
Page Count
Estimated Pages:
300+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine:
1150cc Boxer Twin, cylinder head, valve train, fuel injection, ignition, exhaust
Transmission:
6-speed gearbox, clutch, final drive, driveshaft
Chassis And Suspension:
Frame, Telelever front suspension, Paralever rear suspension, wheel bearings, steering head bearings
Brakes:
Front and rear disc brakes, ABS II (if equipped), brake fluid, hydraulic system
Electrical System:
Battery, charging system, starter, lighting, instrumentation, wiring diagrams, ECU
Fuel System:
Fuel pump, injectors, throttle body, fuel tank, fuel lines
Bodywork And Trim:
Fairing, seat, fuel tank, fenders, luggage systems
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid flush
Troubleshooting:
Diagnostic procedures, fault finding for engine, electrical, and mechanical issues
Repair:
Component removal and installation, major overhauls, component-specific repairs
Adjustments:
Throttle cable, clutch lever, suspension settings, idle speed
Diagnostics:
On-board diagnostics (OBD) for fuel injection and ignition, sensor testing
Technical Depth
Depth:
Detailed technical information, specifications, torque values, wiring diagrams, and step-by-step repair instructions
📊 Manual Specifications
File Format
Digital Format:
PDF (typically), optimized for digital viewing and printing
Print Quality
Quality:
High-resolution scans or digital native files ensuring clarity of diagrams and text
Binding Type
Physical Binding:
N/A (digital format)
Paper Type
Physical Paper:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke flat twin (boxer) engine
Displacement:
1130 cc (1150cc designation is common)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
85 hp @ 6,750 rpm (approximate)
Torque:
98 Nm (72 lb-ft) @ 5,250 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Ignition
Ignition System:
Digital electronic ignition with dual spark plugs per cylinder
Cooling System
Cooling:
Air cooling with oil circulation for cylinder heads
🔧 Transmission
Standard
Type:
6-speed constant mesh manual gearbox
Clutch:
Single dry plate, hydraulically operated
Final Drive:
Shaft drive via Paralever single-sided swingarm
Features
Gear Ratios:
Specific ratios detailed in manual (e.g., 1st: 3.46, 2nd: 2.17, 3rd: 1.57, 4th: 1.24, 5th: 1.03, 6th: 0.88)
Fluid Specifications
Gearbox Oil:
SAE 75W/90 GL-5 (specific BMW part numbers often recommended)
Fluid Capacities
Gearbox Oil Capacity:
Approx. 0.9 liters
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 910 mm (35.8 in)
Height:
Approx. 1,400 mm (55.1 in) (seat height adjustable)
Weights
Dry Weight:
Approx. 240 kg (529 lbs)
Wet Weight:
Approx. 263 kg (580 lbs)
Gross Vehicle Weight Rating:
Approx. 450 kg (992 lbs)
Fuel Capacity
Fuel Tank Capacity:
26 liters (6.9 US gal)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Motorrad Integral ABS II
Active Features
Braking System:
Dual 305 mm discs with four-piston calipers (front), Single 276 mm disc with two-piston caliper (rear)
Lighting:
Halogen headlight, LED taillight, integrated turn signals
Passive Features
Chassis Design:
Sturdy tubular steel frame
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD multi-function display showing fuel level, gear indicator, clock, trip meters
Driver Assistance
ABS:
Optional Integral ABS II system, providing combined braking and anti-lock functionality
Connectivity
Diagnostic Port:
BMW diagnostic port for connecting specialized service tools (covered in manual)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually
Valve Clearance Check:
Every 20,000 km
Spark Plug Replacement:
Every 20,000 km (dual spark plugs per cylinder)
Fluid Specifications
Engine Oil:
SAE 20W/50 or 20W/40 (specific API service classification often required, check manual)
Brake Fluid:
DOT 4
Fluid Capacities
Engine Oil Capacity:
Approx. 4.0 liters (with filter change)
Known Issues
Common Wear Items:
Clutch slave cylinder seal, alternator brushes, fuel pump, transmission input shaft seal
Electrical Gremlins:
Can sometimes be related to wiring harness integrity or grounding points, especially after extensive off-road use
Specific Maintenance
Telelever Maintenance:
Inspection and lubrication of pivot points and gaiters
Paralever Maintenance:
Inspection of drive shaft U-joints and boot, final drive oil level check
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
Long history of engineering robust and reliable motorcycles, particularly known for boxer engines and touring capability
Model Evolution
R1100Gs To R1150Gs:
The R1150GS was an evolution of the successful R1100GS, featuring a larger displacement engine, improved fuel injection, and enhanced styling
Production
Production Period:
R1150GS was produced from 1999 to 2005, with the 2000 model year being one of the earliest
🏆 Awards & Recognition
Recognitions
Adventure Bike Status:
Consistently recognized as a benchmark for adventure touring motorcycles of its era, praised for its robust build and touring comfort
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