BMW R1150GS 1999-2000 Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Product Type: Repair Manual Codes Vehicle Generation: Second Generation (R259 Generation) 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Reputation: Known for...

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标签: 1999 2000 BMW Cars Misc Motorcycle R1150GS

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Description

🏷️ Basic Information

Identification

Make:

Model:

R1150GS

Product Type:

Repair Manual

Codes

Vehicle Generation:

Second Generation (R259 Generation)

👋 Introduction

Market Position

Segment:

Adventure Touring Motorcycle

Reputation:

Known for its robust build, long-distance touring capability, and off-road prowess.

Competitive Analysis

Competitors:

Competed against models like the Honda Africa Twin, Triumph Tiger, and Yamaha Super Tenere.

Key Features

Engine Configuration:

Air-cooled, four-stroke, flat-twin (boxer) engine with dual ignition.

Drivetrain:

Shaft drive, eliminating the need for chain maintenance.

Suspension Design:

BMW's innovative Telelever front suspension and Paralever rear suspension for improved handling and comfort.

Braking System:

Optional ABS II (Anti-lock Braking System) with integrated servo assistance on some models.

📋 Manual Details

Coverage Areas

Engine:

Complete engine overhaul, tuning, and component diagnosis

Transmission:

Clutch, gearbox, driveshaft, and final drive maintenance and repair

Chassis:

Frame, suspension (front Telelever, rear Paralever), wheels, steering

Electrical System:

Wiring diagrams, ignition, lighting, charging system, instrumentation, ECU diagnostics

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body

Braking System:

ABS II (optional), hydraulic lines, calipers, master cylinders, brake fluid replacement

Bodywork:

Fairing, seat, body panels, luggage system mounting

Page Count

Estimated Pages:

Approximately 400-500 pages (typical for a comprehensive service manual of this era)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Printed

📖 Manual Coverage

Systems Covered

Engine Management:

Detailed diagnostics and repair procedures for the Motronic electronic engine management system.

Exhaust System:

Catalytic converter, lambda sensors, exhaust pipe maintenance.

Cooling System:

Oil cooling system maintenance, oil filter replacement, oil change intervals.

Ignition System:

Spark plug replacement, ignition coil testing, timing adjustments.

Charging System:

Alternator, voltage regulator testing and replacement.

Lighting And Indicators:

Headlight, taillight, brake light, turn signal troubleshooting and repair.

Instrumentation And Controls:

Speedometer, tachometer, dashboard warning lights, handlebar controls.

Wheel And Tire Service:

Tire mounting/dismounting, wheel balancing, spoke tensioning (spoked wheels).

Steering Head:

Steering head bearing adjustment and replacement.

Seat And Luggage:

Seat removal, luggage system installation and maintenance.

Procedures Included

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive shaft lubrication, valve clearance checks.

Troubleshooting Diagnostics:

Systematic diagnostic procedures for common and complex issues, including electrical fault finding.

Engine Rebuild:

Piston and ring replacement, cylinder head removal and service, crankshaft and connecting rod checks.

Transmission Overhaul:

Gearbox disassembly and reassembly, clutch plate replacement, final drive seal replacement.

Suspension Service:

Telelever and Paralever linkage lubrication and adjustment, seal replacement.

Brake System Service:

Brake pad replacement, fluid flush and bleeding, ABS component testing.

Electrical Component Replacement:

Starter motor, alternator, battery, ignition module, sensor replacement.

Bodywork Repair:

Fairing panel removal and installation, minor body damage repair.

Technical Depth

Depth:

Comprehensive: Covers from routine maintenance and adjustments to full engine and transmission rebuilds, and detailed electrical system diagnostics.

Diagnostic Tools:

Includes guidance on using specialized BMW diagnostic tools (e.g., GT1 or compatible systems) for electronic troubleshooting.

📊 Manual Specifications

File Format

Digital Quality:

N/A (Printed Manual)

Print Quality

Print Resolution:

High-quality print for clear diagrams and text.

Binding Type

Binding:

Professional spiral or perfect binding for lay-flat usability in a workshop environment.

Paper Type

Paper Quality:

Durable, workshop-grade paper designed to withstand grease and oil contamination.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, flat-twin (boxer) engine

Displacement:

1130 cc (1150cc designation is common marketing)

Bore X Stroke:

101 mm x 70.5 mm

Compression Ratio:

9.0:1

Valve Train:

Overhead camshaft (OHC), 2 valves per cylinder

Performance

Horsepower:

95 hp (70 kW) @ 7,250 rpm

Torque:

98 Nm (72 lb-ft) @ 5,250 rpm

Fuel System

Fuel Delivery:

Electronic fuel injection (Bosch Motronic MA 2.4)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON + MON)/2

Fuel Capacity:

25 liters (6.6 US gallons)

Fuel Consumption:

Approx. 5.5-6.5 L/100 km (36-43 mpg) depending on riding conditions

🔧 Transmission

Standard

Gearbox:

5-speed manual transmission

Clutch:

Single dry plate, cable-operated

Optional

Transmission Type:

N/A (Manual only)

Features

Final Drive:

Shaft drive

Gear Ratios:

1: 3.46, 2: 2.45, 3: 1.81, 4: 1.40, 5: 1.17

📐 Dimensions

Exterior

Length:

Approx. 2,230 mm (87.8 in)

Width:

Approx. 910 mm (35.8 in) at handlebars

Height:

Approx. 1,420 mm (55.9 in) at windshield

Wheelbase:

Approx. 1,486 mm (58.5 in)

Weights

Dry Weight:

Approx. 230 kg (507 lbs)

Wet Weight:

Approx. 249 kg (549 lbs)

Gross Vehicle Weight Rating:

Approx. 470 kg (1036 lbs)

Cargo

Luggage Capacity:

Compatible with BMW's vario cases (optional)

🛡️ Safety Features

Ratings

ABS Availability:

Optional ABS II (Integral ABS on later R1150RT/RS/R, but not typical on R1150GS of this era)

Active Features

Braking System:

Hydraulic disc brakes front and rear, dual front discs, single rear disc, linked braking (partial on ABS models)

Lighting:

Halogen headlight, integrated turn signals

Passive Features

Frame Construction:

Steel tube frame, providing robust protection

Body Protection:

Integrated cylinder protection guards, optional engine crash bars

💡 Technology Features

Infotainment

Dashboard:

Analog speedometer and tachometer, multi-function LCD display (time, odometer, trip meters, gear indicator, ambient temp, oil temp).

Audio System:

N/A (No factory integrated audio system)

Driver Assistance

ABS System:

Optional ABS II (Anti-lock Braking System), with potential for servo-assisted braking depending on exact model year/configuration.

Connectivity

Diagnostic Ports:

OBD-II style diagnostic connector for electronic fault diagnosis, often requiring proprietary BMW software (e.g., GT1).

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Valve Clearance Check:

Every 20,000 km (12,000 miles)

Spark Plug Replacement:

Every 20,000 km (12,000 miles) or as needed

Air Filter Cleaning:

Every 10,000 km (6,000 miles)

Brake Fluid Flush:

Every 2 years

Fluid Specifications

Engine Oil:

SAE 20W-50 API SG or higher (BMW recommended: Castrol GTX 20W-50)

Engine Oil Capacity:

3.0 liters (3.2 US quarts) without oil filter change, 3.5 liters (3.7 US quarts) with oil filter change

Transmission Oil:

SAE 75W-90 API GL-5 gear oil (BMW recommended: Castrol SAF-XJ 75W-140)

Transmission Oil Capacity:

0.35 liters (0.37 US quarts)

Final Drive Oil:

SAE 80W-90 API GL-5 gear oil (BMW recommended: Castrol SAF-XJ 75W-140)

Final Drive Oil Capacity:

0.18 liters (0.19 US quarts)

Brake Fluid:

DOT 4

Known Issues

Common Problems:

Potential for output shaft seal leaks, intermittent ABS sensor issues, starter motor solenoid wear, Telelever pivot wear.

Preventative Maintenance:

Regularly check and lubricate the driveshaft splines, inspect for oil leaks around the transmission output shaft and final drive.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Motorcycle Division:

BMW Motorrad

Model Evolution

Predecessor:

R1100GS

Successor:

R1200GS

Key Improvements Over R1100Gs:

Increased engine displacement, improved torque, revised suspension geometry, optional ABS II, more powerful alternator.

Production

Production Years:

1999-2004 (for R1150GS variant)

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards are not detailed for this model year in this context, the R1150GS series is widely recognized for its durability, versatility, and pioneering role in the adventure touring segment.

Ratings

Motorcycle Reviews:

Consistently rated highly by motorcycle publications for its capability on and off-road, comfort for long distances, and overall build quality.