BMW R1150GS Service Repair Factory Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Codes Chassis Code: R21 👋 Introduction Market Position Segment: Large-displacement adventure touring motorcycle. Target Audience: Touring riders, adventure enthusiasts, and owners seeking...

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标签: BMW Cars Misc Motorcycle R1150GS

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

R1150GS

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Large-displacement adventure touring motorcycle.

Target Audience:

Touring riders, adventure enthusiasts, and owners seeking in-depth maintenance and repair knowledge.

Competitive Analysis

Competitors:

Honda Africa Twin, Triumph Tiger, KTM Adventure models.

Key Features

Design Philosophy:

Versatile machine capable of both long-distance touring and off-road exploration, characterized by its boxer engine and robust construction.

Manual Value Proposition:

Provides authoritative, factory-level information that empowers owners to perform a wide range of maintenance and repairs, saving time and money on dealership services.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, maintenance, and troubleshooting for the BMW R1150GS.

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Electronic (Digital Download - PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed procedures for the R21 Boxer engine, including disassembly, reassembly, component inspection, timing, valve adjustment, and performance tuning.

Transmission:

Coverage of the 5-speed gearbox, clutch system (single dry plate), driveshaft, and final drive unit, including inspection, adjustment, and repair.

Fuel System:

Comprehensive details on the fuel injection system (Bosch Motronic MA 2.4), fuel pump, injectors, throttle body, and fuel tank servicing.

Electrical System:

Wiring diagrams, troubleshooting guides for the ignition system, lighting, starter, alternator, battery, ABS II (optional), and instrument cluster.

Suspension:

Detailed procedures for the Telelever front suspension and Paralever rear suspension, including fork seal replacement, shock absorber servicing, and adjustment.

Brakes:

In-depth coverage of the hydraulic brake system, including disc replacement, pad servicing, caliper repair, brake fluid flushing, and ABS II system diagnostics (if applicable).

Chassis And Bodywork:

Information on frame inspection, body panel removal and installation, seat servicing, luggage system mounting, and general chassis components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air), spark plug servicing, brake fluid changes, coolant checks, clutch adjustment, and lubrication points.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for common issues related to engine performance, electrical systems, and starting problems.

Major Repairs:

Engine rebuild procedures, transmission overhauls, suspension component replacements, and electrical system diagnostics.

Technical Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values, and other critical data for all components.

Technical Depth

Depth:

Extremely detailed, covering everything from basic owner maintenance to complete engine and transmission overhauls, suitable for professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Image Resolution:

High-resolution, clear diagrams and illustrations suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, two-cylinder boxer engine.

Displacement:

1130 cc (1.13 Liters)

Bore X Stroke:

98 mm x 73 mm

Compression Ratio:

9.4:1

Valve Train:

Overhead camshaft (SOHC), 2 valves per cylinder.

Performance

Horsepower:

95 hp @ 7250 rpm

Torque:

100 Nm (73.8 lb-ft) @ 5500 rpm

Fuel System

Fuel Delivery:

Bosch Motronic MA 2.4 Electronic Fuel Injection (EFI).

Fuel Type:

Unleaded premium gasoline (95 RON minimum recommended).

Lubrication

Oil Type:

SAE 20W-50 motorcycle oil API SG or higher.

Oil Capacity:

4.0 Liters (4.2 US quarts) with filter change.

🔧 Transmission

Standard

Gearbox:

5-speed constant mesh sequential gearbox.

Clutch:

Single dry plate clutch, hydraulically operated.

Final Drive:

Shaft drive via driveshaft and single universal joint to the rear wheel hub.

Features

Gear Ratios:

1st: 3.083, 2nd: 2.032, 3rd: 1.524, 4th: 1.257, 5th: 1.040

Final Drive Ratio:

31:11 (2.818:1)

Transmission Oil:

SAE 75W-90 API GL-5 (or equivalent).

Transmission Oil Capacity:

0.2 Liters (0.21 US quarts)

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (87.8 in)

Width Over Handlebars:

Approx. 925 mm (36.4 in)

Height Over Seat:

Approx. 1305 mm (51.4 in)

Wheelbase:

Approx. 1494 mm (58.8 in)

Weights

Dry Weight:

Approx. 232 kg (511.5 lbs)

Gross Vehicle Weight Rating:

Approx. 445 kg (981 lbs)

Fuel Tank Capacity:

20 Liters (5.3 US gallons), including 3.5 Liters (0.9 US gallons) reserve.

Seat Height:

Adjustable, typically 840 mm or 860 mm (33.1 in or 33.9 in)

🛡️ Safety Features

Ratings

Optional Integral ABS II (Anti-lock Braking System).

Active Features

Braking System:

Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear).

Lighting:

Halogen headlight, LED taillight, amber turn signals.

Passive Features

Chassis Strength:

Steel tube frame providing robust support.

Ergonomics:

Designed for rider comfort and control during long-distance travel and varied terrain.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, odometer, trip meters, and warning lights.

Driver Assistance

Integral ABS II available as an option on many models, offering enhanced braking control.

Connectivity

Power Outlet:

12V accessory power socket often present for charging devices.

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km (6,000 miles) or annually.

Air Filter Check:

Every 10,000 km (6,000 miles), replace as needed.

Spark Plug Replacement:

Every 20,000 km (12,000 miles).

Valve Adjustment:

Every 20,000 km (12,000 miles).

Brake Fluid Flush:

Every 2 years.

Fluid Specifications

Coolant:

BMW approved coolant (ethylene glycol-based) with corrosion inhibitor. Ratio 50/50 with distilled water.

Brake Fluid:

DOT 4 hydraulic brake fluid.

Final Drive Oil:

SAE 75W-90 API GL-5 (or equivalent).

Known Issues

Clutch Slave Cylinder:

Potential for leaks or failure, often requiring replacement.

Alternator Output:

Some models may experience reduced charging output over time, requiring inspection and potential replacement of the alternator or regulator.

Fuel Pump Reliability:

Occasional reports of fuel pump failure, particularly on higher mileage units.

Paralever Pin Wear:

Wear in the paralever pivot points can lead to clunking noises or instability.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW), a German automobile and motorcycle manufacturer.

Legacy:

BMW has a long history in motorcycle production, particularly known for its boxer engines and robust touring motorcycles.

Model Evolution

Predecessor:

BMW R1100GS.

Successor:

BMW R1200GS.

Production Years:

1999-2005

Production

Manufacturing Location:

Berlin, Germany.

🏆 Awards & Recognition

Recognitions

Reputation:

Widely acclaimed for its versatility, durability, and long-distance touring capabilities, often considered a benchmark in the adventure touring segment.