BMW R1150GS Service Repair ManualS

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Codes Model Codes: 0408, 0409, 0410, 0411, 0412, 0413, 0414, 0415 👋 Introduction Market Position Segment: Premium Adventure Touring Motorcycle Competitive Analysis...

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类型: Motorcycle

斯库: 365393

标签: BMW Cars Misc Motorcycle R1150GS

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Description

🏷️ Basic Information

Identification

Make:

Model:

R1150GS

Codes

Model Codes:

0408, 0409, 0410, 0411, 0412, 0413, 0414, 0415

👋 Introduction

Market Position

Segment:

Premium Adventure Touring Motorcycle

Competitive Analysis

Key Competitors:

Honda Africa Twin, Triumph Tiger Explorer, Yamaha Super Tenere, Kawasaki KLR650 (though R1150GS is higher spec).

Key Features

Defining Characteristics:

Rugged build, versatile performance for on-road and off-road, Boxer engine character, shaft drive, extensive factory touring accessories.

Target Audience:

Long-distance tourers, adventure riders, riders seeking a robust and capable motorcycle for varied conditions.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Digital (likely PDF or similar)

Page Count

Estimated Page Count:

~500-800 pages (typical for this era/model)

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of the R1150GS Boxer twin engine, including disassembly, assembly, component inspection, and troubleshooting.

Fuel System:

In-depth coverage of the fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body, and sensors.

Ignition System:

Diagnosis and repair of the ignition system, including spark plugs, coils, and control modules.

Transmission:

Complete information on the 5-speed transmission, clutch operation, and final drive (single-sided swingarm).

Suspension:

Detailed procedures for front Telelever and rear Paralever suspension systems, including adjustments, fork seals, and shock absorber servicing.

Brakes:

Comprehensive brake system coverage, including ABS (Integral ABS or non-ABS variants), hydraulic components, caliper servicing, and bleeding procedures.

Electrical System:

Extensive electrical diagrams, wiring harness troubleshooting, battery management, lighting, starter motor, and alternator.

Chassis And Bodywork:

Repair and maintenance of the motorcycle frame, fairings, seat, fuel tank, and other body components.

Wheels And Tires:

Information on wheel bearing maintenance, tire specifications, and mounting procedures.

Procedures Included

Scheduled Maintenance:

Step-by-step guides for all scheduled maintenance tasks, including oil changes, filter replacements, valve adjustments, and spark plug service.

Troubleshooting:

Detailed diagnostic charts and troubleshooting guides for common and uncommon issues across all major systems.

Engine Rebuild:

Complete procedures for engine disassembly, component measurement, reassembly, and break-in recommendations.

Transmission Repair:

Instructions for transmission disassembly, gear inspection, bearing replacement, and reassembly.

Brake System Overhaul:

Guidance on brake fluid replacement, caliper rebuilding, master cylinder servicing, and ABS bleeding.

Electrical Diagnostics:

Procedures for diagnosing electrical faults, testing components, and using wiring diagrams for repair.

Suspension Adjustment And Rebuild:

Detailed instructions for adjusting suspension sag, replacing fork seals, and servicing shock absorbers.

Technical Depth

Depth Of Coverage:

Comprehensive factory-level technical data, suitable for both DIY enthusiasts and professional mechanics.

Torque Specifications:

Extensive list of all critical torque specifications for engine, chassis, and drivetrain components.

Clearances And Tolerances:

Detailed specifications for critical clearances and tolerances required for proper engine and component function.

📊 Manual Specifications

File Format

Digital Format:

Likely a multi-page PDF document, optimized for readability and searchability.

Print Quality

Digital Resolution:

High-resolution scans/digital creation ensuring clear diagrams and text.

Binding Type

Digital Access:

Downloadable file for offline access and printing.

Paper Type

Digital Usability:

Printable pages for physical reference, with searchable text for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air/oil-cooled, four-stroke, horizontally-opposed twin-cylinder (Boxer)

Displacement:

1130 cc (1130cc)

Bore X Stroke:

101 mm x 70.5 mm

Compression Ratio:

9.0:1

Performance

Horsepower:

95 hp @ 7,250 rpm (approx.)

Torque:

98 Nm (72 lb-ft) @ 5,250 rpm (approx.)

Fuel System

Fuel Delivery:

Bosch Motronic MA 2.4 Electronic Fuel Injection

Fuel Type:

Unleaded Premium (95 RON / 91 AKI recommended)

Lubrication

Oil Type:

SAE 20W-50 Synthetic Motorcycle Oil

Oil Capacity:

4.0 Liters (4.2 US qt) with filter change

🔧 Transmission

Standard

Transmission Type:

5-speed manual sequential gearbox

Features

Clutch:

Single dry plate clutch, hydraulically operated

Final Drive:

Shaft drive, single-sided swingarm

Lubrication

Transmission Oil Type:

SAE 75W-90 Synthetic Gear Oil

Transmission Oil Capacity:

0.25 Liters (0.26 US qt)

📐 Dimensions

Exterior

Length:

2,230 mm (87.8 in)

Width:

910 mm (35.8 in) (incl. mirrors)

Height:

1,450 mm (57.1 in) (seat height variable)

Weights

Dry Weight:

222 kg (489 lbs)

Curb Weight:

237 kg (523 lbs) (approx. with fluids)

Gross Vehicle Weight Rating:

460 kg (1014 lbs)

Fuel Capacity

Fuel Tank Capacity:

20 Liters (5.3 US gal)

🛡️ Safety Features

Ratings

ABS Availability:

Optional Integral ABS (available on most models, some with non-ABS)

Active Features

Braking System:

Hydraulically operated disc brakes front and rear, with optional ABS integration.

Passive Features

Lighting:

Halogen headlight, full lighting system with hazard lights.

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer and speedometer, LCD display for odometer, trip meters, clock, fuel level, gear indicator (optional), and warning lights.

Driver Assistance

ABS System:

Integral ABS system (optional) which combines front and rear braking with a linked system, adjustable for rider preference.

Connectivity

Aftermarket Options:

Prepared for GPS mounting and accessory power sockets.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Valve Adjustment Interval:

Every 20,000 km (12,000 miles)

Spark Plug Replacement Interval:

Every 20,000 km (12,000 miles)

Brake Fluid Change Interval:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Spec:

API SG/SH/SJ or JASO MA certified 20W-50 motorcycle oil.

Brake Fluid Spec:

DOT 4 brake fluid.

Transmission Oil Spec:

SAE 75W-90 API GL-5 synthetic gear oil.

Known Issues

Common Wear Items:

Clutch wear, alternator output (especially on higher mileage units), fuel pump reliability, and potential ABS sensor issues.

Electrical Gremlins:

While generally robust, some electrical connections can be subject to corrosion, requiring cleaning and dielectric grease.

Telelever Pivot Bearings:

Periodic inspection and lubrication of the Telelever pivot bearings are recommended.

📚 Vehicle History

Brand Heritage

Bmw Motorrad:

BMW Motorrad's long history of producing reliable and capable motorcycles, particularly in the adventure touring segment.

Model Evolution

R1100Gs Predecessor:

Direct successor to the R1100GS, building upon its design and capabilities.

Introduction Year:

Production Years:

1999-2005

Production

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Market Reputation:

Highly regarded for its durability, versatility, and capability as an adventure touring motorcycle.

Ratings

Owner Satisfaction:

Consistently high owner satisfaction ratings for long-distance comfort and reliability.