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Bmw R1150GS Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Motorcycle Type: Adventure Touring Codes Chassis Code: R21 👋 Introduction Market Position Segment: Iconic adventure touring motorcycle, known for its versatility and...
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Bmw R1150GS Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Motorcycle Type:
Adventure Touring
Codes
Chassis Code:
R21
👋 Introduction
Market Position
Segment:
Iconic adventure touring motorcycle, known for its versatility and ruggedness
Competitive Analysis
Competitors:
Honda Africa Twin, Yamaha Super Ténéré, KTM Adventure series
Key Features
Durability:
Renowned for its robust construction and long-distance capability
Engine Character:
Torquey boxer twin engine providing smooth power delivery
Suspension Technology:
Innovative Telelever front suspension for enhanced handling and comfort
Adaptability:
Suitable for both on-road touring and off-road exploration
📋 Manual Details
Coverage Areas
Engine Overhaul:
Complete tear down and rebuild
Maintenance:
Routine maintenance procedures
Troubleshooting:
Diagnostic procedures and common issues
Electrical System:
Wiring diagrams and component diagnostics
Chassis Components:
Suspension, brakes, steering, wheels
Bodywork:
Fairings, panels, seat, fuel tank
Fuel System:
Fuel injection, fuel pump, lines
Exhaust System:
Muffler, catalytic converter, headers
Cooling System:
Oil cooler, oil lines
Clutch System:
Hydraulic clutch operation and maintenance
Drivetrain:
Shaft drive, final drive maintenance
Page Count
Estimated Pages:
Approximately 500-700 pages (typical for comprehensive manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially available in print
📖 Manual Coverage
Systems Covered
Engine:
BMW Boxer Twin, 4-stroke, 2-cylinder, air/oil-cooled
Transmission:
6-speed manual transmission
Fuel Injection:
Bosch Motronic MA 2.4
Braking System:
BMW Integral ABS (optional), conventional braking system
Suspension Front:
Telelever front suspension system
Suspension Rear:
Monolever rear suspension system
Electrical Components:
Ignition, lighting, charging system, starter
Procedures Included
Engine Rebuild:
Piston removal/installation, cylinder head service, valve adjustment, crankshaft inspection
Transmission Service:
Gearbox disassembly, reassembly, clutch replacement
Brake Service:
Brake pad replacement, caliper servicing, ABS bleeding procedures
Suspension Adjustment:
Front and rear shock absorber adjustments, fork service
Electrical Diagnostics:
Fault code reading (if applicable), component testing, wiring harness repair
Wheel Bearing Replacement:
Front and rear wheel bearing service
Tire Mounting:
Tire mounting and balancing procedures
Final Drive Maintenance:
Shaft drive lubrication, seal replacement
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds
Visuals:
Includes pictures and part diagrams
Torque Specifications:
Detailed torque specifications for all critical fasteners
Wiring Diagrams:
Comprehensive electrical system wiring diagrams
📊 Manual Specifications
File Format
File Type:
Likely PDF (searchable text, printable pages)
Print Quality
Quality:
High-resolution scans or original manufacturer quality
Binding Type
Binding:
N/A (for digital format); If printed: Spiral-bound or perfect-bound for lay-flat usability
Paper Type
Paper:
N/A (for digital format); If printed: Durable, glossy paper stock to withstand shop conditions
⚙️ Engine Specifications
Primary Engine
Engine Type:
BMW Boxer Twin, 4-stroke, 2-cylinder
Displacement:
1130 cc (1130 cubic centimeters)
Bore X Stroke:
95 mm x 79 mm (typical)
Compression Ratio:
10.0:1 (typical)
Cooling System:
Air/oil-cooled with oil cooler
Valve Train:
2 valves per cylinder, overhead camshaft (OHC), pushrod activated
Performance
Horsepower:
Approx. 85-90 hp @ 6750 rpm
Torque:
Approx. 98-100 Nm @ 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Capacity:
Approx. 20-22 liters (depending on model variant/year)
Lubrication
Oil Type:
API SG/SH or JASO MA approved 4-stroke motorcycle engine oil, SAE 20W-50 or SAE 15W-50 recommended
Oil Capacity:
Approx. 3.0 - 3.5 liters (with filter change)
🔧 Transmission
Standard
Type:
6-speed constant mesh manual gearbox
Optional
Features:
No automatic transmission option available
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Drive System:
Enclosed shaft drive to rear wheel
Lubrication
Gearbox Oil Type:
SAE 75W-90 GL-5 hypoid gear oil (or as specified in manual)
Gearbox Oil Capacity:
Approx. 0.65 liters
Final Drive
Final Drive Oil Type:
SAE 80W-90 GL-5 hypoid gear oil (or as specified in manual)
Final Drive Oil Capacity:
Approx. 0.18 liters
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width Handlebar:
Approx. 920 mm (36.2 in)
Height Seat:
Approx. 840-860 mm (33.1-33.9 in) (adjustable seat height)
Wheelbase:
Approx. 1487 mm (58.5 in)
Weights
Dry Weight:
Approx. 232 kg (511 lbs)
Gross Vehicle Weight:
Approx. 450 kg (992 lbs)
Wheels Tires
Front Tire Size:
90/90-21 54V
Rear Tire Size:
130/80-17 65S
Front Wheel Type:
Spoked, 2.50 x 21
Rear Wheel Type:
Spoked, 4.00 x 17
Bolt Pattern Wheels:
5 x 114.3 mm (typical for BMW R series)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles are not typically crash-tested by agencies like NHTSA or Euro NCAP)
Active Features
ABS:
BMW Integral ABS (optional, disengageable) - provides combined braking and anti-lock functionality
Traction Control:
Not standard; some later models or aftermarket modifications may have it.
Passive Features
Lighting:
Halogen headlight, LED tail light, turn signals
Protection:
Engine crash bars, handguards standard or optional depending on trim
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meters, fuel level indicator, gear indicator (on some models), warning lights.
Driver Assistance
ABS System:
BMW Integral ABS system, providing enhanced safety for both braking systems.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for engine management system and ABS diagnostics (requires specific BMW diagnostic tools).
Lighting Technology
Headlight Type:
Dual halogen headlights for excellent night visibility.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Valve Check Adjustment:
Every 20,000 km (12,000 miles)
Air Filter Cleaning Replacement:
Every 20,000 km (12,000 miles), or more frequently in dusty conditions
Spark Plug Replacement:
Every 40,000 km (24,000 miles)
Final Drive Oil Change:
Every 20,000 km (12,000 miles)
Brake Fluid Change:
Every 2 years (regardless of mileage)
Fluid Specifications
Engine Oil:
SAE 20W-50 or 15W-50, API SG/SH or JASO MA
Gearbox Oil:
SAE 75W-90 GL-5
Final Drive Oil:
SAE 80W-90 GL-5
Brake Fluid:
DOT 4 (or as specified for Integral ABS system)
Coolant:
N/A (air/oil-cooled)
Known Issues
Fuel Pump:
Early models can experience fuel pump failure; diagnosis and replacement covered.
Clutch Slave Cylinder:
Hydraulic clutch slave cylinder seal leaks can occur; manual covers seal replacement.
Telelever Pivot Bearings:
Wear in Telelever pivot bearings can affect steering precision; maintenance and adjustment procedures outlined.
Hall Effect Sensor:
Failure of the Hall effect sensor (for engine timing) can cause starting issues or stalling; troubleshooting provided.
ABS Modulator:
ABS modulator issues can lead to braking system faults; diagnostic procedures are included.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a long and storied history in motorcycle production, dating back to 1923, with a strong reputation for engineering innovation and durability.
Model Evolution
R Series Legacy:
The R1150GS is part of the evolution of BMW's successful 'GS' (Gelände/Straße - off-road/street) line, which began with the R80G/S in 1980. It represents a significant upgrade in performance, technology, and comfort over its predecessors like the R1100GS.
Production
Production Years:
1999 - 2005
Manufacturing Location:
Berlin, Germany
Key Variants:
R1150GS (standard), R1150GS Adventure (larger fuel tank, longer travel suspension, enhanced off-road features)
🏆 Awards & Recognition
Recognitions
Market Success:
The R1150GS was a highly successful model for BMW, consistently ranking among the best-selling large-displacement adventure touring motorcycles globally. It earned a reputation for reliability and capability among riders.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its versatility, comfort on long rides, and durability.
Certifications
Emissions Standards:
Meets European emissions standards for its production era (e.g., Euro 1 or Euro 2, depending on specific market and year).
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