BMW R1150GS Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Variants: R1150GS, R1150GS Adventure Generation Generation: Second Generation (1999-2005) 👋 Introduction Market Position Category: Dual-sport / Adventure Motorcycle Segment Focus: Long-distance...

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Description

🏷️ Basic Information

Identification

Make:

Model:

R1150GS

Model Variants:

R1150GS, R1150GS Adventure

Generation

Generation:

Second Generation (1999-2005)

👋 Introduction

Market Position

Category:

Dual-sport / Adventure Motorcycle

Segment Focus:

Long-distance touring, off-road capability, robustness, rider comfort.

Competitive Analysis

Key Competitors:

Honda Africa Twin (earlier models), Triumph Tiger, Yamaha Super Tenere, Ducati Multistrada.

Key Features

Durability:

Renowned for its robust construction and reliability for extended touring and varied terrain.

Versatility:

Capable of handling highways, backroads, and moderate off-road conditions.

Powertrain:

Characterized by BMW's signature horizontally opposed twin-cylinder boxer engine.

📋 Manual Details

Coverage Areas

Primary Coverage:

All mechanical and electrical systems, maintenance, diagnostics, repair, and overhaul procedures for the BMW R1150GS and R1150GS Adventure models.

Secondary Coverage:

Troubleshooting, specifications, diagrams, component identification, and torque values.

Page Count

Estimated Page Count:

500-700+ (typical for comprehensive workshop manuals of this era)

Manual Type

Manual Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF), Printable

Interactivity:

Hyperlinked table of contents and cross-references for easy navigation.

📖 Manual Coverage

Systems Covered

Engine And Drivetrain:

Engine disassembly/assembly, cylinder head, valve train, fuel injection, ignition system, exhaust system, clutch, gearbox, final drive (Paralever).

Chassis And Suspension:

Frame, front suspension (Telelever), rear suspension (Monolever/Paralever), steering, wheels, tires, brakes (ABS integration).

Electrical System:

Wiring diagrams, battery, charging system, lighting, starter motor, instruments, fuses, relays, diagnostics of electronic control units (ECUs).

Bodywork And Trim:

Fairings, fuel tank, seat, luggage systems (for Adventure model), body panels, fasteners.

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid flush, coolant replacement, lubrication schedules, battery care.

Diagnostics:

Troubleshooting common problems, identifying fault codes (if applicable via BMW diagnostic tools), electrical system fault finding, mechanical diagnostics.

Repair And Overhaul:

Engine rebuilds, transmission repair, suspension component replacement, brake caliper overhaul, fuel injector cleaning/replacement, ABS module service.

Diagnostics Equipment:

Details procedures for using BMW-specific diagnostic tools (e.g., MoDiTec) or general electronic troubleshooting for the ECUs and related sensors.

Technical Depth

Depth:

Comprehensive, dealer-level, covering routine maintenance to complete engine and gearbox overhauls, including detailed diagnostic procedures and repair instructions.

📊 Manual Specifications

File Format

Digital File Type:

Searchability:

Likely text-searchable, allowing for quick keyword-based information retrieval.

Print Quality

Print Readability:

High resolution for clear diagrams and text when printed.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

Completeness

Manual Scope:

Factory-authorized and complete coverage of all repairs and maintenance.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, horizontally opposed twin-cylinder (Boxer)

Displacement:

1130 cc (1130cc)

Bore X Stroke:

98 mm x 73.5 mm

Valve Train:

SOHC (Single Overhead Camshaft) per cylinder, 4 valves per cylinder

Cooling System:

Oil and Air Cooled

Engine Block Material:

Aluminum Alloy

Performance

Horsepower Max:

95 hp (70 kW) @ 7500 rpm

Torque Max:

70.8 lb-ft (96 Nm) @ 5750 rpm

Fuel System

Fuel Delivery:

Bosch Motronic MA 2.4 Fuel Injection

Fuel Type:

Unleaded gasoline, 91-98 octane (RON+MON)/2 (AKI)

Ignition System

Ignition Type:

Electronic, dual ignition with two spark plugs per cylinder

🔧 Transmission

Standard

Transmission Type:

6-speed manual gearbox

Clutch:

Single dry plate, hydraulically actuated

Features

Final Drive:

Shaft drive via BMW Paralever system

Fluid Specification

Gearbox Oil Type:

SAE 75W/90 API GL-5 Gear Oil (BMW recommends specific fluids, refer to manual for exact specs)

Final Drive Oil Type:

SAE 80W/90 API GL-5 Gear Oil (BMW recommends specific fluids, refer to manual for exact specs)

📐 Dimensions

Exterior

Length Approx:

2230 mm (87.8 in) for R1150GS, 2300 mm (90.6 in) for R1150GS Adventure

Width Approx:

900 mm (35.4 in) (without mirrors)

Height Approx:

1420 mm (55.9 in) for R1150GS, 1500 mm (59.1 in) for R1150GS Adventure

Weights

Dry Weight Approx:

231 kg (509 lbs) for R1150GS, 247 kg (545 lbs) for R1150GS Adventure

Wet Weight Approx:

256 kg (564 lbs) for R1150GS, 270 kg (595 lbs) for R1150GS Adventure

Gross Vehicle Weight Rating:

450 kg (992 lbs) for R1150GS, 470 kg (1036 lbs) for R1150GS Adventure

Fuel Capacity

Fuel Tank Capacity:

20 liters (5.3 US gal) for R1150GS, 25 liters (6.6 US gal) for R1150GS Adventure

🛡️ Safety Features

Ratings

ABS System:

Optional BMW Motorrad Integral ABS (Type 2) with brake force modulator.

Active Features

Braking System Front:

Dual 305 mm discs with 4-piston calipers (or 2-piston if ABS equipped without integral function).

Braking System Rear:

Single 276 mm disc with 2-piston caliper.

Passive Features

Lighting:

Halogen headlamp, LED taillight, auxiliary lighting often fitted to Adventure models.

Tires:

Tubeless spoke wheels common, designed for mixed-terrain use.

💡 Technology Features

Infotainment

Infotainment System:

No integrated infotainment system as standard; designed for ruggedness. Often equipped with aftermarket GPS or audio systems.

Driver Assistance

Driver Assistance Features:

Optional Integral ABS (combined braking) and heated grips.

Connectivity

Connectivity Options:

N/A (No standard electronic connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Valve Adjustment Interval:

Every 20,000 km (12,000 miles) or as needed based on noise.

Spark Plug Replacement:

Every 20,000 km (12,000 miles) or every 40,000 km (24,000 miles) for iridium plugs.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Type:

SAE 20W/50 API SG or higher (e.g., BMW ADVANTEC HPC 20W-50 or equivalent synthetic motorcycle oil)

Engine Oil Capacity:

Approx. 4 liters (4.2 US quarts) with oil filter change.

Coolant Type:

Glycol-based antifreeze/coolant (e.g., BMW radiator cooling fluid or equivalent with corrosion inhibitors)

Brake Fluid Type:

DOT 4 brake fluid

Fork Oil Type:

SAE 7.5W or 10W suspension fluid (refer to manual for exact specifications per fork type/year)

Known Issues

Hall Sender Unit:

Failure can cause intermittent stalling or starting issues.

Clutch Slave Cylinder:

Can leak or fail, leading to clutch disengagement problems.

Fuel Pump Relay:

Can fail, preventing the fuel pump from operating.

Oil Head Engine Crankcase Seals:

Can seep oil, particularly at the cylinder base and front timing cover.

ABS Modulator:

Potential for failure, leading to loss of ABS functionality.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Motorcycle Division:

BMW Motorrad, established in 1923.

Model Evolution

Predecessor:

R1100GS

Successor:

R1200GS

Development Focus:

Increased engine capacity, improved torque, refined suspension, and enhanced long-distance touring comfort over the R1100GS.

Production

Production Years:

1999-2005

Manufacturing Location:

Berlin, Germany (Spandau plant)

🏆 Awards & Recognition

Recognitions

Awards And Acclaim:

Widely praised for its all-round capability, comfort for long distances, and robustness in the adventure touring segment.

Ratings

Reliability Perception:

Generally considered a reliable and durable machine, especially when properly maintained according to BMW's recommendations.

Certifications

Certification Standards:

Built to meet European and US motorcycle manufacturing standards applicable during its production era.