BMW R1150GS Service Repair Workshop Manual (Original Fsm Contains Everything You Will Need To Repair Maintain Your Vehicle perfect For Diy)

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Range: R1150GS Adventure / R1150GS Standard Production Years: 1999-2005 Codes Chassis Code: R21 👋 Introduction Market Position Segment: Large-displacement dual-sport /...

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标签: BMW Cars Misc Motorcycle R1150GS

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Description

🏷️ Basic Information

Identification

Make:

Model:

R1150GS

Model Range:

R1150GS Adventure / R1150GS Standard

Production Years:

1999-2005

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Large-displacement dual-sport / adventure touring motorcycle.

Target Audience:

Touring riders, adventure enthusiasts, long-distance travelers.

Competitive Analysis

Competitors:

Honda Africa Twin, Yamaha Ténéré, KTM Adventure models of the era.

Key Features

Engine Architecture:

Iconic air/oil-cooled boxer-twin engine known for its torque and reliability.

Suspension Technology:

Telelever front and Paralever rear suspension systems providing excellent ride comfort and handling.

Drivetrain Type:

Shaft drive for low maintenance and long-distance capability.

Ergonomics:

Comfortable riding position for extended periods and varied terrain.

Optional Features:

ABS (Anti-lock Braking System), heated grips, larger fuel tanks (Adventure model).

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Complete service, repair, and maintenance for BMW R1150GS motorcycles.

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Factory Service Manual (FSM) / Workshop Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, searchable)

📖 Manual Coverage

Systems Covered

Engine:

Boxer-twin, 2-cylinder, 4-stroke, air/oil-cooled engine service, overhaul, tuning.

Fuel System:

Fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body diagnostics and repair.

Ignition System:

Electronic ignition system, spark plugs, coil troubleshooting.

Transmission:

6-speed gearbox, clutch service, maintenance, and repair.

Drivetrain:

Shaft drive system, final drive maintenance, repair, and lubrication.

Suspension:

Front Telelever suspension, rear Paralever suspension, fork seal replacement, shock absorber service, adjustment.

Brakes:

Hydraulic brake system, ABS (optional), brake fluid flush, pad replacement, caliper service, disc inspection.

Electrical System:

Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, diagnostic connectors.

Bodywork And Chassis:

Frame inspection, body panel removal/installation, seat, fairings, luggage system components.

Wheels And Tires:

Wheel bearing service, tire replacement, balancing.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, drive shaft lubrication.

Troubleshooting:

Diagnostic procedures for common issues, fault code interpretation, electrical system troubleshooting.

Engine Overhaul:

Piston and cylinder inspection/replacement, valve adjustments, crankshaft and connecting rod checks.

Transmission Repair:

Gearbox disassembly and reassembly, shift drum and fork inspection.

Brake System Overhaul:

Master cylinder, caliper, and ABS unit service.

Suspension Rebuild:

Fork seal replacement, shock absorber rebuild, adjustment procedures.

Electrical Diagnostics:

Wiring harness inspection, component testing, ECU diagnosis.

Technical Depth

Depth Of Coverage:

Detailed, in-depth coverage suitable for professional mechanics and experienced DIY enthusiasts.

Detail Level:

Includes torque specifications, clearances, assembly sequences, and diagnostic flowcharts.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Text-searchable for quick information retrieval.

Print Quality

Print Recommendation:

High-quality printable pages for easy workshop use.

Binding Type

Binding Recommendation:

Printable for spiral or three-ring binding.

Paper Type

Paper Recommendation:

Durable paper recommended for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, twin-cylinder boxer engine

Displacement:

1130 cc (1150 cc designation)

Bore X Stroke:

101 mm x 70.5 mm

Cooling System:

Air and oil cooling

Compression Ratio:

9.0:1

Valve Train:

2 valves per cylinder, OHC (Overhead Camshaft)

Performance

Horsepower:

85 hp @ 6,750 rpm (approximate)

Torque:

98 Nm (72 lb-ft) @ 5,250 rpm (approximate)

Fuel System

Fuel Delivery:

Electronic fuel injection (Bosch Motronic MA 2.4)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Fuel Tank Capacity:

20 liters (R1150GS), 30 liters (R1150GS Adventure)

🔧 Transmission

Standard

Transmission Type:

6-speed, constant mesh, claw-shifted gearbox

Clutch Type:

Single dry plate, hydraulically operated

Final Drive:

Enclosed driveshaft with single universal joint and final drive hub

Features

Gear Ratios:

Detailed ratios provided within the manual for each gear.

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (R1150GS) / 2285 mm (R1150GS Adventure)

Width Over Handlebars:

Approx. 915 mm

Height Over Seat:

Approx. 850 mm (R1150GS standard seat) / 880 mm (R1150GS Adventure seat)

Weights

Dry Weight:

Approx. 216 kg (R1150GS) / 230 kg (R1150GS Adventure)

Gross Vehicle Weight Rating:

Approx. 420 kg

Payload Capacity:

Approx. 180 kg (including rider, passenger, luggage)

🛡️ Safety Features

Ratings

ABS System:

Optional BMW Motorrad Integral ABS, can be deactivated.

Active Features

Braking System:

Dual front disc brakes, single rear disc brake with dual-piston calipers.

Suspension Performance:

Telelever and Paralever systems contribute to stability and controlled wheel travel.

Passive Features

Frame Construction:

Steel tube frame for robust chassis integrity.

💡 Technology Features

Infotainment

Radio Options:

Limited standard infotainment; optional aftermarket audio systems were common.

Driver Assistance

ABS Availability:

Integral ABS was a significant technological feature for its time.

Connectivity

Diagnostic Interface:

BMW's proprietary diagnostic interface for connecting to service tools (detailed in manual).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km or annually, whichever comes first (check manual for specifics).

Valve Adjustment Interval:

Every 20,000 km (check manual for specific valve clearance values).

Drive Shaft Lubrication:

Recommended every 10,000 km or as per manual's guidance.

Fluid Specifications

Engine Oil:

BMW recommends specific synthetic engine oils (e.g., SAE 15W-40 or 20W-50, check manual for exact viscosity and API rating).

Engine Oil Capacity:

Approx. 4 liters (with filter change)

Transmission Oil:

SAE 75W-90 synthetic gear oil (BMW recommends specific grades).

Transmission Oil Capacity:

Approx. 1.2 liters

Final Drive Oil:

SAE 80W-90 hypoid gear oil (BMW recommends specific grades).

Final Drive Oil Capacity:

Approx. 0.25 liters

Brake Fluid:

DOT 4 hydraulic brake fluid.

Known Issues

Paralever Pivot Bearings:

Wear in Paralever pivot bearings can lead to knocking or play.

Hall Sender Unit:

Failure of the Hall sender unit (engine speed sensor) can cause starting or running issues.

Fuel Pump Relay:

Relay failure can prevent the fuel pump from operating.

Clutch Slave Cylinder:

Leaking clutch slave cylinder can affect clutch operation.

ABS Sensors:

ABS sensor contamination or failure can disable the ABS system.

📚 Vehicle History

Brand Heritage

Bmw Motorcycle Division:

BMW Motorrad has a long history dating back to the 1920s, known for engineering excellence and innovation in motorcycles.

Model Evolution

R Series Legacy:

The R1150GS is a direct descendant of the legendary R80GS and R100GS, popularizing the adventure touring segment.

R1150Gs Introduction:

Introduced in 1999 as an evolution of the R1100GS, offering increased displacement and improved performance.

Production

Manufacturing Location:

Berlin, Germany

Sales Performance:

Highly successful model, contributing significantly to BMW's adventure bike sales.

🏆 Awards & Recognition

Recognitions

Adventure Bike Pioneer:

Widely regarded as a benchmark in the adventure touring motorcycle segment during its production run.