BMW R1150GS Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Variant: Standard, Adventure Engine Type: Air/Oil-cooled, Four-stroke, Boxer-twin Year Range Covered By Manual: Typically 1999-2005 (verify specific manual edition) Codes Engine...

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类型: Motorcycle

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标签: BMW Cars Misc Motorcycle R1150GS

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Description

🏷️ Basic Information

Identification

Make:

Model:

R1150GS

Model Variant:

Standard, Adventure

Engine Type:

Air/Oil-cooled, Four-stroke, Boxer-twin

Year Range Covered By Manual:

Typically 1999-2005 (verify specific manual edition)

Codes

Engine Code:

1150cc Boxer Twin (Specific internal codes may vary)

👋 Introduction

Market Position

Segment:

Large-displacement adventure touring motorcycle

Target Audience:

Riders seeking to perform their own maintenance and repairs, DIY enthusiasts

Competitive Analysis

Key Competitors At Launch:

Honda Africa Twin, Yamaha Super Tenere, Triumph Tiger

Unique Selling Proposition:

BMW's hallmark boxer engine, Telelever front suspension, robust build for long-distance touring and off-road capability

Key Features

Engine Configuration:

Torquey Boxer-twin engine, known for its character and reliability

Suspension System:

Innovative Telelever front suspension and Paralever rear drive, offering excellent ride comfort and stability

Fueling System:

Bosch Motronic Electronic Fuel Injection (EFI) system

Braking System Options:

Optional ABS (Anti-lock Braking System), typically ABS II or later iterations

Durability And Reliability:

Built for long-distance travel, often favored for its robust construction

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive repair and maintenance for BMW R1150GS

Diagnostic Coverage:

Troubleshooting and diagnostic procedures

Electrical System Coverage:

Wiring diagrams, component testing, and repair

Fuel System Coverage:

Fuel injection, fuel pump, injectors, and tank maintenance

Engine Mechanical Coverage:

Internal engine components, timing, and valve adjustments

Transmission Coverage:

Clutch, gearbox, and final drive maintenance and repair

Suspension Coverage:

Front fork (Telelever) and rear shock absorber (Paralever) servicing

Brake System Coverage:

ABS II or ABS-NT, hydraulic systems, and component replacement

Chassis And Bodywork Coverage:

Frame, body panels, fairings, and seating

Wheels And Tires Coverage:

Tire changing, wheel balancing, and bearing maintenance

Page Count

Estimated Pages:

Varies by specific publication, but typically 300-600+ pages

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English (most common, confirm specific edition)

Format

Format:

Digital (PDF/eBook)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, lubrication, cooling, valve train, ignition

Fuel And Emission Systems:

Fuel delivery (EFI), exhaust system, emission control components

Transmission And Drivetrain Systems:

Clutch operation, gearbox rebuild, final drive maintenance

Electrical And Electronic Systems:

Battery, charging system, lighting, starter, ignition control unit (Motronic)

Braking Systems:

Hydraulic brake circuits, ABS module, brake pad/disc replacement

Suspension And Steering Systems:

Telelever fork service, Paralever rear suspension, steering head bearings

Body And Frame Systems:

Fairing removal/installation, seat adjustment, chassis components

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement

Engine Repair Procedures:

Top-end overhaul, piston/ring replacement, bearing replacement, oil seal replacement

Fuel System Procedures:

Injector cleaning, fuel pressure testing, throttle body synchronization (if applicable)

Transmission And Drive Procedures:

Clutch fluid bleed, gearbox oil change, final drive oil change

Electrical Troubleshooting:

Fault finding using wiring diagrams, component testing

Suspension Servicing:

Fork oil change, seal replacement, shock absorber adjustment/replacement

Brake System Maintenance:

Brake pad replacement, brake fluid flush and bleed, ABS system bleeding

Wheel And Tire Service:

Tire mounting/balancing, wheel bearing inspection and replacement

Diagnostic And Troubleshooting Guides:

Common problems and their solutions, diagnostic flowcharts

Technical Depth

Depth:

Comprehensive; from basic maintenance to complete engine rebuilds and electrical system diagnostics

Detail Level:

Detailed step-by-step instructions with exploded diagrams and torque specifications

Diagnostic Capabilities:

Enables identification of electrical faults, engine performance issues, and mechanical wear

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable for quick information retrieval

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Readability:

Designed for clarity and ease of reading on screen or printed

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Displacement:

1130 cc (nominally 1150 cc)

Configuration:

Air/oil-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)

Bore X Stroke:

101 mm x 70.5 mm

Valvetrain:

2 valves per cylinder, actuated by pushrods and rocker arms

Compression Ratio:

9.0:1 or 10.0:1 (depending on model year/variant)

Performance

Horsepower Peak:

Approx. 85-95 hp @ 6,750 rpm (varies by market and tuning)

Torque Peak:

Approx. 98-102 Nm (72-75 lb-ft) @ 5,250 rpm

Fuel System

Fuel Delivery:

Bosch Motronic MA 2.4 Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, octane rating 91 or higher recommended

Fuel Tank Capacity:

20 Liters (5.3 US gallons) for Standard, 26 Liters (6.9 US gallons) for Adventure

🔧 Transmission

Standard

Type:

6-speed, constant mesh, claw-shifted gearbox

Clutch:

Single dry plate, hydraulically operated diaphragm spring clutch

Final Drive:

Shaft drive via BMW's Paralever system

Features

Gear Ratios:

Specific ratios are detailed within the manual, but designed for touring and varied terrain.

Transmission Oil Type:

BMW recommends specific gear oil (e.g., SAE 75W-90 GL-5, verify with manual)

📐 Dimensions

Exterior

Length:

Approx. 2230 mm (87.8 in) for Standard

Width:

Approx. 880 mm (34.6 in) at handlebars

Height:

Approx. 1350 mm (53.1 in) at seat (seat height adjustable)

Weights

Dry Weight:

Approx. 212 kg (467 lbs)

Wet Weight:

Approx. 230 kg (507 lbs) (fully fueled)

Gross Vehicle Weight Rating:

Varies, check specific model documentation

🛡️ Safety Features

Ratings

Safety Certification:

CE marking (European Conformity) and relevant national certifications

Active Features

ABS System:

Optional BMW Motorrad ABS II or ABS-NT (Integrated or non-integrated)

Lighting:

Halogen headlamp, LED taillight (on some later models/aftermarket), integrated turn signals

Passive Features

Frame Construction:

Steel tube frame providing structural integrity

Crash Protection:

Engine guards, optional crash bars, handguards

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer and speedometer, digital multi-function display for odometer, trip meters, clock, fuel level, gear indicator (on some models), and warning lights.

Audio System:

N/A (Not equipped with factory audio)

Driver Assistance

Optional ABS II or ABS-NT, adjustable/defeatable

Connectivity

Diagnostics Port:

OBD-II style diagnostic connector for electronic fault diagnosis (requires appropriate BMW diagnostic tool or adapter)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first (verify with manual)

Valve Clearance Check:

Every 20,000 km (12,000 miles) or as specified in the manual

Spark Plug Replacement:

Every 20,000 km (12,000 miles) or as specified

Air Filter Maintenance:

Inspect every 10,000 km (6,000 miles), clean or replace as needed

Brake Fluid Flush:

Every 2 years or as per manual recommendations

Fluid Specifications

Engine Oil Type:

Synthetic motorcycle oil, SAE 15W-40 or 20W-50 (API SG/SH/SJ or higher, JASO MA/MA2 rated - consult manual for exact spec)

Engine Oil Capacity:

Approx. 4.0 Liters (4.2 US quarts) with filter change

Transmission Oil Type:

Gear Oil SAE 75W-90 GL-5 (BMW recommends specific fluid, verify)

Final Drive Oil Type:

Gear Oil SAE 75W-90 GL-5 (BMW recommends specific fluid, verify)

Coolant Type:

Not applicable, air/oil-cooled engine

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Clutch slave cylinder seal, alternator drive belt, fuel pump internals, hall sensor failure (early models), brake light switch

Maintenance Focus Areas:

Regular valve adjustments, clutch maintenance, and ensuring proper fuel system function are critical for optimal performance.

📚 Vehicle History

Brand Heritage

Heritage:

BMW Motorrad has a long history of producing robust, reliable motorcycles, particularly renowned for its boxer-twin engines and touring capabilities since the R32 in 1923.

Model Evolution

Predecessor:

BMW R1100GS

Successor:

BMW R1200GS

Key Developments From R1100Gs:

Increased engine capacity (1130cc vs 1085cc), improved torque, revised styling, optional ABS enhancements, and introduction of the Adventure variant.

Production

Production Years:

1999 to 2005

Manufacturing Location:

Berlin, Germany (BMW Motorrad plant)

🏆 Awards & Recognition

Recognitions

Adventure Bike Accolades:

Consistently praised in motorcycle press for its versatility, comfort, and go-anywhere capability, often winning 'Adventure Bike of the Year' awards in its era.

Ratings

Owner Satisfaction:

High owner satisfaction ratings for reliability and long-term ownership experience, despite some known maintenance points.

Certifications

Emission Standards:

Meets Euro-1/Euro-2 emission standards for its production period.