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BMW R1150RT 2001-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: R1150RT Model Code: R21 Vehicle Type: Motorcycle Body Style: Touring Motorcycle Market Segment: Premium Touring Generation Generation Identifier: Second Generation R1150 Series Applicable...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Model Code:
R21
Vehicle Type:
Motorcycle
Body Style:
Touring Motorcycle
Market Segment:
Premium Touring
Generation
Generation Identifier:
Second Generation R1150 Series
Applicable Years For Manual:
2001, 2002, 2003, 2004, 2005
Codes
Vin Code Segment:
Variable, typically starts with WBA...
👋 Introduction
Market Position
Vehicle Positioning:
BMW's flagship luxury touring motorcycle, designed for long-distance comfort and performance.
Target Demographic:
Experienced riders seeking a capable and comfortable touring machine for extended journeys.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Yamaha FJR1300, Harley-Davidson Electra Glide, Kawasaki Concours.
Key Features
Manual Value Proposition:
Provides dealer-level technical data, enabling professional-quality maintenance and repairs.
Manual Advantage:
Empowers owners with the knowledge to maintain their investment, reduce reliance on expensive dealer services, and ensure optimal performance.
Content Credibility:
Utilizes the same information trusted by certified BMW technicians.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for BMW R1150RT
Secondary Coverage:
Scheduled servicing, technical service bulletins (TSB), recall information
Page Count
Estimated Page Count:
Refer to specific PDF content, typically hundreds of pages for a full service manual
Manual Type
Manual Classification:
Service and Repair Manual
Target Audience:
BMW Dealer Technicians, Independent Mechanics, Advanced DIY Enthusiasts
Language
Primary Language:
English
Format
Digital Format:
PDF (Portable Document Format)
Delivery Method:
Digital Download
Compatibility:
Windows, macOS, Linux
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, disassembly, assembly, and tuning of the Boxer-twin engine
Fuel System:
Fuel injection system (BMS-K or similar), fuel pump, injectors, pressure regulator
Ignition System:
Ignition coils, spark plugs, ECU control
Clutch:
Single-plate dry clutch system, hydraulic actuation, maintenance, and replacement
Transmission:
Gearbox (5-speed), shifting mechanism, final drive, maintenance, and repair
Brakes:
Hydraulic brake system, ABS (optional Integral ABS), brake calipers, discs, master cylinders, fluid service
Suspension:
Front Telelever fork, rear Paralever swingarm, shock absorbers, adjustments, and service
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, instrumentation, ECU diagnostics
Chassis:
Frame, body panels, fairing, seat, fuel tank, mounting
Exhaust System:
Mufflers, catalytic converter, pipes, lambda sensors
Wheels And Tires:
Wheel bearings, tire replacement, specifications
Cooling System:
Oil cooling system (air/oil-cooled engine)
Fuel Tank And Delivery:
Fuel tank maintenance, fuel pump, filter
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid flush, clutch fluid flush, air filter cleaning/replacement
Troubleshooting:
Diagnostic procedures for common faults, error code interpretation
Engine Repair:
Top-end rebuild (cylinder head, valves), bottom-end overhaul (crankshaft, connecting rods), piston/ring replacement
Transmission Repair:
Gearbox disassembly, component replacement, final drive service
Clutch Repair:
Clutch disc replacement, pressure plate, diaphragm spring inspection
Brake System Repair:
Bleeding procedure, component replacement (calipers, master cylinders), ABS system diagnostics and repair
Suspension Service:
Fork oil change, seal replacement, shock absorber service
Electrical Diagnostics:
Wiring harness inspection, component testing, fault finding using BMW diagnostic tools (e.g., MoDiTec)
Bodywork Repair:
Fairing removal and installation, panel repair, lighting component replacement
Torque Specifications:
All critical fastener torque values
Special Tool Requirements:
Identification of necessary BMW specialized tools
Technical Depth
Depth Level:
Comprehensive Engine-Out Rebuild
Diagnostic Capability:
Advanced electronic diagnostics and troubleshooting
Illustration Quality:
Detailed diagrams and in-depth illustrations
Information Source:
OEM Dealer Technician Level Documentation
📊 Manual Specifications
File Format
PDF Quality:
High Resolution, Searchable Text (assuming original scanned quality)
Printable:
Yes, pages are designed for printing
Print Quality
Text Clarity:
Accurate, clear, and concise text
Binding Type
Binding Format:
Not Applicable (Digital PDF)
Paper Type
Paper Quality:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally-opposed (Boxer) twin-cylinder, four-stroke
Displacement:
1130 cc (69 cu in)
Bore X Stroke:
98 mm x 73 mm (3.86 in x 2.87 in)
Compression Ratio:
10.0:1
Valve Train:
Two valves per cylinder, actuated by pushrods and rocker arms (OHV)
Cooling System:
Air/Oil Cooled
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic (BMS-K or similar)
Ignition System:
Electronic Ignition with Dual Spark Plugs per Cylinder
Performance
Horsepower:
95 hp (71 kW) @ 7250 rpm (approximate)
Torque:
75 lb-ft (102 Nm) @ 5500 rpm (approximate)
Fuel System
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Fuel Tank Capacity:
25 Liters (6.6 US gal), including 4 liters reserve
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission
Optional
Optional Transmission:
None (standard 6-speed)
Features
Drive Type:
Shaft Drive to Rear Wheel
Clutch Type:
Single-Plate Dry Clutch, Hydraulically Actuated
Final Drive:
Bevel Gear Drive via Driveshaft
📐 Dimensions
Exterior
Length:
2,230 mm (87.8 in)
Width:
900 mm (35.4 in) at handlebars
Height:
1,430 mm (56.3 in) at highest windshield position
Seat Height:
800 mm (31.5 in) standard (adjustable options available)
Weights
Dry Weight:
Approx. 256 kg (564 lbs)
Wet Weight:
Approx. 280 kg (617 lbs) with fluids
Gross Vehicle Weight Rating:
Not explicitly stated, but typically around 500 kg (1100 lbs) considering rider and luggage.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not Applicable (Motorcycle)
Active Features
ABS:
Optional Integral ABS (Anti-lock Braking System) - combined brake operation
Traction Control:
Not standard, some later models or aftermarket may have had it.
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
Instrumentation:
Comprehensive dashboard with speedometer, tachometer, fuel gauge, engine temperature, warning lights.
💡 Technology Features
Infotainment
Audio System:
Optional integrated audio system with handlebar controls was available on some models.
Instrumentation:
Analogue speedometer and tachometer, digital multi-function display for clock, ambient temperature, gear indicator, trip meters, and warning lights.
Driver Assistance
ABS System:
Integral ABS (optional) offering combined braking control for enhanced safety.
Connectivity
Diagnostic Port:
On-board diagnostic port (OBD-II equivalent for motorcycles) allowing connection to diagnostic tools for fault code reading and system analysis.
Cruise Control:
Not standard; typically required aftermarket installation for this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Consult manual for specific conditions.
Major Service Interval:
Significant service typically around 20,000 km (12,000 miles) or 40,000 km (24,000 miles), involving valve adjustments, fluid changes, and detailed inspections. Consult manual.
Valve Adjustment:
Recommended at intervals such as 20,000 km (12,000 miles) due to pushrod design.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-40 or SAE 20W-50. Manual will specify exact viscosity based on ambient temperature.
Engine Oil Capacity:
Approx. 3 liters (3.2 US quarts) with filter change.
Transmission Oil Type:
SAE 75W/90 GL-5 Gear Oil
Transmission Oil Capacity:
Approx. 0.25 liters (0.26 US quarts)
Final Drive Oil Type:
SAE 80W/90 GL-5 Gear Oil
Final Drive Oil Capacity:
Approx. 0.2 liters (0.21 US quarts)
Brake Fluid Type:
DOT 4 Hydraulic Fluid
Clutch Fluid Type:
DOT 4 Hydraulic Fluid
Known Issues
Common Wear Item:
Clutch slave cylinder seals, rear brake light switch, Telelever pivot bearings, Hall sensor.
Electrical Gremlins:
Can sometimes experience intermittent electrical issues, often related to poor grounding or corrosion. The manual's wiring diagrams are crucial here.
Fuel Pump Reliability:
While generally robust, fuel pumps can eventually require replacement. Proper fuel filtration is key.
ABS System:
Integral ABS systems can be complex. Proper bleeding and diagnostic procedures are essential, detailed in the manual.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long and storied history in motorcycle manufacturing, dating back to 1923. Known for its engineering prowess, reliability, and distinctive boxer engines.
Model Evolution
R1150Rt Predecessor:
Succeeded the R1100RT, incorporating engine upgrades and chassis refinements.
R1150Rt Successor:
Followed by the R1200RT, which introduced a larger displacement engine and significant technological advancements.
Production
Production Period:
2001-2006 (model years 2001-2005 covered by manual)
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Motorcycle Journalism Reviews:
Consistently praised by motorcycle publications for its comfort, handling, and touring capability during its production run.
Industry Acclaim:
Represents a mature and refined design within BMW's boxer heritage, widely respected in the touring segment.
Certifications
Emissions Standards:
Compliant with relevant emissions standards for the years of production.