BMW R1150RT Service Repair Workshop Manual

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类型: Motorcycle

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标签: BMW Motorcycle Motorcycles R Series R1150RT

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Description

The BMW R1150RT, produced from 2001 to 2006, is a premium touring motorcycle engineered for long-distance comfort and performance. Characterized by its robust boxer-twin engine, extensive fairing for superior weather protection, and integrated luggage, this model offers exceptional riding ergonomics. Building on a heritage of reliability and advanced engineering, the R1150RT (R21 chassis code) stands as a testament to quality, providing riders with a capable and comfortable machine for extended journeys. Its design emphasizes a smooth ride, stable handling, and the durability expected from a top-tier touring motorcycle. This comprehensive service repair workshop manual in English provides detailed instructions for the maintenance, repair, and troubleshooting of the BMW R1150RT. It covers all systems and models, offering in-depth guidance for engine disassembly and reassembly, transmission and final drive servicing, brake system maintenance including ABS, electrical system diagnostics, and suspension component repair. The manual includes procedures for scheduled maintenance, component rebuilds, and technical data such as torque specifications, making it an indispensable resource for owners, mechanics, and technicians dedicated to preserving the performance and longevity of their R1150RT.

🏷️ Basic Information

Identification

Make:

Model:

R1150RT

Generation

Generation Designation:

Second Generation (R21)

Production Years:

2001-2006

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Premium touring motorcycle, aimed at riders seeking comfort, performance, and long-distance capability.

Competitive Analysis

Competitors:

Honda ST1100/ST1300, Yamaha FJR1300, Kawasaki Concours 14, Moto Guzzi Norge 1200.

Key Features

Features:

Characterized by its boxer-twin engine, robust build, extensive fairing for weather protection, integrated luggage, and comfortable riding ergonomics for touring.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive (All models, all systems, all procedures)

Page Count

Estimated Page Count:

Hundreds (exact number not specified, but implies extensive content)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Full engine disassembly, inspection, assembly, tuning, and troubleshooting (including valve adjustment, timing chain, oil system, cooling system if applicable)

Transmission:

Gearbox (6-speed), clutch, final drive (Paralever system) inspection, repair, and maintenance.

Brakes:

ABS II, integral ABS, hydraulic system, calipers, discs, fluid replacement, bleeding procedures.

Electrical:

Complete wiring diagrams, component testing, charging system (alternator, voltage regulator), ignition system, lighting, instrumentation, starter motor, battery.

Suspension:

Front Telelever system, rear Monolever system (single-sided swingarm), shock absorbers, fork seals, bearings, adjustments.

Fuel System:

Fuel injection (Motronic MA 2.4/MA 2.5), fuel pump, injectors, throttle body, fuel tank, fuel lines.

Exhaust System:

Catalytic converter, muffler, lambda sensors, exhaust gaskets, leak detection.

Frame And Body:

Chassis, subframe, fairings, body panels, seats, luggage systems, center stand, side stand.

Wheels And Tires:

Wheel bearing replacement, tire mounting and balancing, spoke tensioning (if applicable).

Controls:

Throttle control, clutch lever, brake levers, handlebar controls, foot controls.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements (oil, air, fuel), spark plug replacement, brake fluid changes, coolant flushes (if applicable), lubrication points.

Repair:

Detailed step-by-step repair instructions for all major components and systems, including component removal, installation, and adjustment.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, common fault identification and resolution.

Rebuild:

Complete engine rebuild procedures, gearbox overhaul, suspension component rebuilding.

Technical Data:

Torque specifications, clearance measurements, adjustment procedures, diagnostic trouble codes (DTCs).

Bodywork Repair:

Fairing removal/installation, panel alignment, seat adjustments, luggage system servicing.

Electrical Diagnostics:

Detailed wiring diagrams, troubleshooting for common electrical faults using multimeters and diagnostic tools.

Fuel System Cleaning:

Instructions for cleaning fuel injectors, throttle bodies, and fuel filters.

Suspension Adjustment:

Preload and damping adjustments for front and rear suspension.

Chassis Maintenance:

Wheel bearing checks and replacement, steering head bearing service, swingarm bearing inspection.

Technical Depth

Depth:

In-depth, covering all aspects from basic maintenance to complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, ensuring clarity of text and diagrams. Searchable text functionality assumed.

Print Quality

Printable:

Yes, designed to be printed for workshop use.

Binding Type

Binding:

Not applicable (Digital download - PDF format)

Paper Type

Paper Type:

Not applicable (Digital download - PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, two-cylinder, boxer-twin, air/oil-cooled

Displacement:

1130 cc (69 cu in)

Bore X Stroke:

98 mm x 74.5 mm (3.86 in x 2.93 in)

Compression Ratio:

10.0:1

Performance

Horsepower:

95 hp (70 kW) @ 7250 rpm (approx.)

Torque:

98 Nm (72 lb-ft) @ 5250 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4/MA 2.5

Fuel Type:

Unleaded gasoline, 91 octane (95 RON) or higher recommended

Ignition System

Ignition Type:

Digital Electronic Ignition (CDI)

Cooling System

Cooling Method:

Air-cooled with oil cooling for the cylinder heads

🔧 Transmission

Standard

Type:

6-speed manual gearbox

Optional

Optional Transmission:

None (Standard manual transmission)

Features

Clutch Type:

Single dry plate, diaphragm spring clutch

Final Drive:

Shaft drive with Paralever single-sided swingarm

📐 Dimensions

Exterior

Length:

2230 mm (87.8 in)

Width:

905 mm (35.6 in) (over mirrors)

Height:

1435 mm (56.5 in) (windshield at highest setting)

Weights

Dry Weight:

255 kg (562 lbs)

Wet Weight:

279 kg (615 lbs) (approximate, with full fluids)

Gross Vehicle Weight Rating:

490 kg (1080 lbs)

🛡️ Safety Features

Ratings

ABS System:

BMW Integral ABS II (optional on early models, standard later)

Active Features

Braking System:

Hydraulically operated, dual-disc front brakes; single-disc rear brake.

Passive Features

Lighting:

Halogen headlights, LED taillight, turn signals.

💡 Technology Features

Infotainment

Audio System:

Optional integrated stereo system with radio and CD player on some models.

Instrumentation:

Analog speedometer and tachometer, digital display for fuel level, gear indicator, clock, trip meter, and warning lights. BMW Multi-Function Display (MFD) optional.

Driver Assistance

BMW Integral ABS II with linked braking (front brake lever actuates front brake and a portion of the rear brake, rear brake pedal actuates rear brake and a portion of the front brake).

Connectivity

Connectivity:

Not applicable for the era (no integrated Bluetooth or smartphone connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually.

Valve Adjustment Interval:

Every 20,000 km (12,000 miles) or as needed based on inspection.

Brake Fluid Change:

Every 2 years.

Fluid Specifications

Engine Oil Type:

SAE 20W-40 or SAE 15W-40 API SG or higher.

Engine Oil Capacity:

Approx. 4.0 liters (4.2 US quarts) without filter change, 4.25 liters (4.5 US quarts) with filter change.

Gearbox Oil Type:

SAE 75W-90 GL-5 gear oil.

Final Drive Oil Type:

SAE 75W-90 GL-5 gear oil.

Brake Fluid Type:

DOT 4 brake fluid.

Known Issues

Common Problems:

Potential for wear on the spline shaft (final drive), occasional issues with the ABS modulator, clutch slave cylinder leaks, alternator output degradation, and voltage regulator failures.

📚 Vehicle History

Brand Heritage

Heritage:

BMW Motorrad has a long-standing reputation for engineering robust, reliable, and technologically advanced motorcycles, particularly in the touring segment.

Model Evolution

Predecessor:

BMW R1100RT

Successor:

BMW R1200RT

Production

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Awards:

Consistently rated highly by motorcycle publications for its touring comfort, handling, and durability, though specific awards are not documented here.

Ratings

Durability Rating:

Excellent, known for long-term reliability when properly maintained.