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BMW R1200 C CL Montauk 2004 CD Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: R 1200 C CL Montauk Year: 2004 Type: Motorcycle Generation Generation Code: R21 👋 Introduction Market Position Category: Premium Cruiser Motorcycle Target Audience:...
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类型: Motorcycle
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BMW R1200 C CL Montauk 2004 CD Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1200 C CL Montauk
Year:
2004
Type:
Motorcycle
Generation
Generation Code:
R21
👋 Introduction
Market Position
Category:
Premium Cruiser Motorcycle
Target Audience:
Enthusiasts, owners, independent repair shops
Competitive Analysis
Competitors:
Harley-Davidson Softail models, Indian Chief models
Key Features
Unique Selling Proposition:
BMW's engineering and Boxer engine in a cruiser package, shaft drive, Telelever front suspension
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Technical Specifications, Diagnostics
Page Count
Estimated Pages:
500+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (CD/Downloadable PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full engine disassembly, assembly, tuning, diagnostics, and repair
Transmission:
Gearbox, clutch, final drive service and repair
Chassis:
Frame, suspension (front and rear), steering system
Brakes:
Brake system components, hydraulic systems, ABS (if equipped)
Electrical:
Wiring diagrams, ignition system, lighting, instrumentation, battery, alternator
Fuel System:
Fuel injection, fuel pump, fuel lines, fuel tank
Cooling System:
Oil cooling system, oil flow, oil filters
Exhaust System:
Mufflers, catalytic converter, exhaust pipes
Bodywork:
Body panels, fairings, seat, fuel tank removal and installation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Repair:
Step-by-step instructions for component repair and replacement
Assembly Disassembly:
Detailed instructions for taking apart and reassembling various components
Cleaning:
Cleaning procedures for specific components
Painting Finishing:
Information on painting and cosmetic repairs
Technical Depth
Depth:
Comprehensive (from basic maintenance to advanced diagnostics and repair)
Diagrams:
Includes detailed diagrams, schematics, and illustrations
Torque Specifications:
All critical torque specifications provided for assembly
Electrical Schematics:
Complete electrical wiring diagrams for all systems
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes
Print Quality
Printable:
Yes, full sections can be printed
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, two-cylinder Boxer engine
Displacement:
1170 cc
Bore X Stroke:
101 mm x 73 mm
Compression Ratio:
10.0:1
Power Output:
61 hp (45 kW) @ 5250 rpm
Torque:
70.8 lb-ft (96 Nm) @ 3250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded premium gasoline (95 RON)
Oil System
Oil Type:
SAE 20W-50 motorcycle oil (API SG or higher)
Oil Capacity:
Approx. 3.0 liters (3.2 US qt)
Engine Management
Ignition:
Digital Ignition System (BMW's electronic ignition)
🔧 Transmission
Standard
Type:
5-speed manual transmission
Clutch:
Single dry plate clutch, hydraulically operated
Final Drive:
Shaft drive
Features
Gear Ratios:
1st: 3.083, 2nd: 2.029, 3rd: 1.500, 4th: 1.219, 5th: 1.034
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90 GL-5
Fluid Capacities
Gearbox Oil Capacity:
Approx. 0.5 liters (0.53 US qt)
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width Over Handlebars:
800 mm (31.5 in)
Height Over Seat:
1120 mm (44.1 in)
Weights
Dry Weight:
256 kg (564.4 lbs)
Gross Vehicle Weight Rating:
440 kg (970.0 lbs)
Payload Capacity:
184 kg (405.6 lbs)
Capacities
Fuel Tank Capacity:
17.0 liters (4.5 US gal) (incl. 3.0 liter reserve)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Motorrad Integral ABS (Anti-lock Braking System)
Active Features
Braking System Front:
Dual 305 mm discs with 4-piston calipers
Braking System Rear:
Single 285 mm disc with 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, LCD multi-function display (odometer, trip meter, fuel level, clock, gear indicator on some models).
Driver Assistance
ABS:
Optional Integral ABS for enhanced braking safety.
Connectivity
Diagnostic Interface:
The manual would provide access to diagnostic codes and procedures, likely requiring BMW's proprietary diagnostic tools or compatible aftermarket systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
Typical issues can include driveshaft spline wear (requiring lubrication), clutch slave cylinder leaks, and occasional electrical connector corrosion. The manual would detail checks and solutions for these.
Routine Checks
Tire Pressure Front:
2.5 bar (36 psi)
Tire Pressure Rear:
2.9 bar (42 psi) (with passenger/luggage: 3.2 bar / 46 psi)
📚 Vehicle History
Brand Heritage
Brand History:
BMW Motorrad, a division of Bayerische Motoren Werke AG, has a long history of producing high-quality motorcycles, known for their engineering, reliability, and innovation.
Model Evolution
R Series Heritage:
The R 1200 C series is an evolution of BMW's long-standing boxer-twin engine tradition, adapting it into the cruiser segment with a distinctive design and advanced features.
Production
Production Period:
The R 1200 C series was produced from 1997 to 2005. The Montauk variant was introduced later in the production run.
🏆 Awards & Recognition
Recognitions
Market Reception:
The R 1200 C series was well-received for its unique styling and BMW's signature engineering, though its cruiser format was a departure from traditional BMW motorcycle offerings.
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