BMW R1200C Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1200C Model Variant: R1200C Body Style: Cruiser Generation Generation Designation: K25 Production Years Covered: 1997-2006 Codes Chassis Code: K25 👋 Introduction Market Position...

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类型: Motorcycle

斯库: 369620

标签: BMW Motorcycle Motorcycles R Series R1200C

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Description

🏷️ Basic Information

Identification

Make:

Model:

R1200C

Model Variant:

R1200C

Body Style:

Cruiser

Generation

Generation Designation:

Production Years Covered:

1997-2006

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Cruiser motorcycle segment, targeting riders seeking a unique blend of BMW engineering and classic cruiser styling

Competitive Analysis

Key Competitors:

Harley-Davidson (Sportster, Softail models), Indian Motorcycle, Japanese cruisers (e.g., Yamaha V-Star, Honda Shadow)

Key Features

Unique Selling Points:

Boxer-twin engine, Telelever front suspension, shaft drive, distinctive styling, BMW build quality

Target Audience:

Riders appreciating performance, reliability, and a departure from traditional cruiser designs

📋 Manual Details

Coverage Areas

Engine Mechanical:

Comprehensive

Fuel System:

Comprehensive

Ignition System:

Comprehensive

Transmission Manual:

Comprehensive

Transmission Final Drive:

Comprehensive

Chassis Suspension Front:

Comprehensive

Chassis Suspension Rear:

Comprehensive

Braking System:

Comprehensive

Electrical System:

Comprehensive

Body And Frame:

Comprehensive

Diagnostic Troubleshooting:

Comprehensive

Maintenance Schedules:

Comprehensive

Torque Specifications:

Comprehensive

Wiring Diagrams:

Included

Page Count

Approximate Pages:

Over 600 pages

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, clutch, transmission, final drive

Chassis:

Frame, suspension (front Telelever, rear Monolever), steering, wheels, tires

Brakes:

Front and rear brake systems, ABS (if equipped)

Electrical:

Ignition, lighting, instrumentation, starter, battery, charging system, ECU functions

Bodywork:

Fairings, seat, fuel tank, fenders, exhaust system

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid changes, clutch fluid changes

Repair:

Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, electrical component troubleshooting and replacement

Disassembly Assembly:

Detailed step-by-step procedures for all major components and sub-assemblies

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common and complex issues

Adjustments:

Throttle cable adjustment, clutch lever adjustment, suspension adjustments

Technical Depth

Depth:

Comprehensive from basic checks to complete engine and transmission rebuilds

Diagnostic Level:

Includes procedures for engine management system diagnostics and fault code interpretation

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, boxer-twin

Displacement:

1170 cc (71.5 cu in)

Bore X Stroke:

101 mm x 73 mm (3.98 in x 2.87 in)

Compression Ratio:

10.0:1

Valve Train:

2 valves per cylinder, SOHC (camshaft driven by timing chain)

Performance

Horsepower:

61 hp (45 kW) @ 5250 rpm (approx.)

Torque:

70 lb-ft (95 Nm) @ 3500 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (Bosch Motronic MA 2.4)

Fuel Type:

Unleaded premium gasoline (91 octane or higher)

Fuel Tank Capacity:

16 liters (4.2 US gal)

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Features

Clutch:

Single dry plate, cable-operated

Final Drive:

Shaft drive with Paralever rear suspension

📐 Dimensions

Exterior

Length:

2230 mm (87.8 in)

Width:

825 mm (32.5 in) (over handlebars)

Height:

1165 mm (45.9 in) (over handlebars)

Wheelbase:

1500 mm (59.1 in)

Seat Height:

750 mm (29.5 in)

Weights

Dry Weight:

213 kg (470 lbs)

Gross Vehicle Weight Rating Gvwr:

430 kg (948 lbs)

Payload Capacity:

217 kg (478 lbs)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety ratings are typically assessed differently than automobiles)

Active Features

Optional BMW Motorrad ABS (Anti-lock Braking System) available on some models

Brakes:

Dual front disc brakes, single rear disc brake, high-performance calipers

Passive Features

Lighting:

Halogen headlight, LED taillight, turn signals

Ergonomics:

Low seat height and relaxed riding position contribute to rider control

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer and tachometer, LCD multi-function display (fuel level, clock, trip meter, gear indicator on some models)

Driver Assistance

ABS Availability:

Optional ABS system provides enhanced braking safety.

Connectivity

Diagnostic Port:

Diagnostic connector for electronic fault finding and resetting service indicators

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first

Valve Clearance Check:

Every 20,000 km (12,000 miles)

Spark Plug Replacement:

Every 20,000 km (12,000 miles)

Brake Fluid Change:

Every 2 years

Fluid Specifications

Engine Oil Type:

SAE 20W-50 API SG or higher (check specific model year recommendations for synthetic options)

Engine Oil Capacity:

Approximately 4.0 liters (4.2 US quarts) with filter change

Transmission Oil Type:

SAE 80W-90 API GL-5

Transmission Oil Capacity:

Approximately 0.6 liters (0.63 US quarts)

Final Drive Oil Type:

SAE 80W-90 API GL-5

Final Drive Oil Capacity:

Approximately 0.18 liters (0.19 US quarts)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, rear shock absorber (depending on mileage and usage)

Electrical Gremlins:

While generally robust, some older models may experience minor electrical connection issues or sensor failures. The manual aids in diagnosing these.

Telelever Pivot Head:

Periodic inspection and lubrication of the Telelever pivot head is recommended to prevent wear.

📚 Vehicle History

Brand Heritage

Bmw Motorrad Legacy:

BMW Motorrad has a long history of producing innovative and reliable motorcycles, particularly known for their boxer-twin engines and engineering excellence.

Model Evolution

R Series Heritage:

The R1200C is part of BMW's long-standing 'R' series of boxer-engined motorcycles, adapting the platform for the cruiser market.

Production

Manufacturing Location:

Berlin, Germany

Introduction Year:

Discontinuation Year:

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The R1200C was recognized for its unique styling and engineering, attracting a dedicated following among riders seeking a premium, individualistic motorcycle.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to BMW's reputation for quality and reliability, though styling is polarizing.