Systems Covered:
Engine mechanical (top end, bottom end, cooling, lubrication), Fuel system (carburetor tuning, fuel tank, fuel lines), Ignition system (spark plugs, ignition timing, electrical components), Transmission (clutch operation, gearbox overhaul, final drive), Chassis (frame inspection, steering head, swingarm), Suspension (front forks, rear shocks, adjustments), Brakes (drum brake systems, linkage, adjustments), Electrical (lighting circuits, wiring diagrams, battery, charging system), Carburetion (Bing carburetors, jetting, adjustments)
Procedures Included:
Routine maintenance (oil changes, filter replacement, spark plug inspection), Engine tune-up procedures, Carburetor synchronization and adjustment, Clutch adjustment and replacement, Gearbox oil change and inspection, Wheel bearing service, Brake system bleeding and adjustment, Electrical system troubleshooting and repair, Fork seal replacement, Shock absorber servicing, Engine rebuild procedures (disassembly, inspection, reassembly), Chassis component inspection and replacement, Wiring harness repair
Technical Depth:
Comprehensive, covering basic maintenance to full mechanical overhauls and electrical system diagnostics. Includes detailed disassembly, assembly, torque specifications, and troubleshooting guides.