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BMW R850 GS 1999-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850 GS Production Years: 1999-2001 Codes Engine Code: 117EB (R850R engine variant) 👋 Introduction Market Position Positioning: The R850 GS was positioned as...
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BMW R850 GS 1999-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850 GS
Production Years:
1999-2001
Codes
Engine Code:
117EB (R850R engine variant)
👋 Introduction
Market Position
Positioning:
The R850 GS was positioned as a more accessible, lighter, and urban-friendly variant of the legendary R1100 GS, offering BMW's characteristic engineering and touring capability in a more manageable package.
Competitive Analysis
Competitors:
Competed with other mid-weight adventure touring motorcycles from manufacturers like Honda (Africa Twin 750), Yamaha (TDM 850/900), and Suzuki (DR800).
Key Features
Features:
Torquey boxer twin engine, robust Telelever front suspension, Monolever rear suspension, shaft drive, comfortable ergonomics for touring, ABS (optional on some models).
📋 Manual Details
Coverage Areas
Main Coverage:
Comprehensive service and repair for BMW R850 GS models
Specific Systems:
Engine, Transmission, Chassis, Electrical System, Fuel System, Suspension, Brakes, Bodywork
Page Count
Estimated Pages:
300-500 pages (typical for this era and scope)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the 848cc (approx.) air-cooled, two-cylinder boxer engine, including valve adjustment, timing, ignition system, fuel injection, and lubrication.
Transmission:
Operation, maintenance, and repair of the 5-speed gearbox, clutch assembly, and final drive (shaft drive).
Chassis And Suspension:
Front Telelever suspension, rear Monolever swingarm, fork oil changes, shock absorber servicing, wheel bearing replacement, steering head bearing adjustment.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, disc replacement, brake fluid flushing and bleeding procedures.
Electrical System:
Wiring diagrams, component testing, battery maintenance, charging system (alternator/rectifier), starter motor, lighting, instrumentation.
Fuel System:
Fuel tank removal/installation, fuel pump operation, fuel filter replacement, throttle body servicing, EFI system troubleshooting.
Bodywork And Trim:
Fairing removal and installation, seat, tank cover, fenders, and other body panels.
Procedures Included
Maintenance:
Regular service intervals, oil and filter changes, air filter replacement, spark plug replacement, brake pad inspection and replacement, clutch adjustment, drive shaft lubrication.
Troubleshooting:
Diagnostic procedures for common issues related to engine performance, electrical faults, and braking.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly, including engine rebuild procedures (partial/full depending on manual scope).
Diagnostics:
Fault finding, electrical component testing, and engine diagnostics.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers detailed specifications, torque values, and specialized procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Quality:
High-resolution scans, clear diagrams and images.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer)
Displacement:
848 cc (approx.)
Bore X Stroke:
90.0 mm x 66.0 mm (typical for this engine family)
Compression Ratio:
9.8:1 (typical)
Performance
Horsepower:
70-72 hp @ 6750 rpm (approx.)
Torque:
56-59 lb-ft @ 5000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition System
Ignition:
Digital ignition (Motronic) with dual spark plugs per cylinder.
Lubrication
Oil Type Capacity:
BMW Motorrad ADVANTEC Ultimate 15W-50 or equivalent. Capacity approximately 3.0 liters with filter change.
🔧 Transmission
Standard
Gearbox:
5-speed manual transmission
Optional
Options:
N/A (Manual transmission standard)
Features
Clutch:
Dry, single-plate clutch, hydraulically actuated.
Final Drive:
Shaft drive with universal joint.
Fluid Specifications
Gearbox Oil:
SAE 75W/90 GL-5 synthetic gear oil. Capacity approximately 0.7 liters.
Final Drive Oil:
SAE 80W/90 GL-5 gear oil. Capacity approximately 0.25 liters.
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 880 mm (34.6 in) at handlebars
Height:
Approx. 1350 mm (53.1 in) at handlebars
Seat Height:
Approx. 820 mm (32.3 in) (standard seat)
Weights
Dry Weight:
Approx. 212 kg (467 lbs)
Gross Vehicle Weight Rating:
Approx. 430 kg (948 lbs)
Fuel Capacity:
Approx. 20 liters (5.3 US gal), including 3 liters reserve.
Payload Capacity:
Approx. 218 kg (481 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Motorrad ABS (Anti-lock Braking System) available on some models.
Active Features
Braking System:
Dual front disc brakes with 4-piston calipers, single rear disc brake with 2-piston caliper.
Lighting:
Halogen headlight, LED taillight, integrated turn signals.
Passive Features
Frame:
Steel tube frame.
Ergonomics:
Designed for rider comfort and control during long-distance touring.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation cluster; no integrated infotainment system in the modern sense. Provision for accessory power outlets.
Driver Assistance
Driver Assistance:
Optional ABS (Anti-lock Braking System) was a key advanced feature for its time.
Connectivity
Connectivity:
N/A. Relies on wired connections for diagnostics by technicians.
Diagnostics
Diagnostic Port:
Features a diagnostic connector (often a 7-pin connector) for connection to BMW's diagnostic tools (e.g., MoDiTec).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually.
Valve Check Interval:
Every 20,000 km (12,000 miles).
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Air Filter Replacement:
Every 20,000 km (12,000 miles) or as needed based on conditions.
Fluid Specifications
Brake Fluid:
DOT 4 brake fluid.
Coolant:
N/A (Air-cooled engine)
Known Issues
Typical Concerns:
Early models may exhibit issues with the fuel pump relay, occasional ABS sensor failures, and wear on the Telelever pivot bearings. Check for proper clutch slave cylinder sealing.
Common Wear Items:
Steering head bearings, wheel bearings, rear shock absorber (over time), brake pads, and clutch plates.
Part Numbers
Oil Filter Part Number:
e.g., 11 42 1 456 240 (verify for specific year)
Air Filter Part Number:
e.g., 13 72 1 456 260 (verify for specific year)
Spark Plug Part Number:
e.g., NGK DPR8EA-9 (verify for specific year)
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing durable and capable motorcycles, particularly known for its boxer twin engines and adventure touring models like the R GS series.
Model Evolution
Evolution:
The R850 GS was introduced as a more accessible derivative of the highly successful R1100 GS, sharing many core components but with a smaller displacement engine and often less sophisticated electronics, catering to a broader market.
Production
Manufacturing Location:
Berlin, Germany
Market Release:
First appeared in 1996, with the 1999-2001 range representing a specific iteration before the R1150 GS took over.
🏆 Awards & Recognition
Recognitions
Recognition:
While specific awards for the R850 GS are not widely documented, it inherited the reputation for ruggedness and touring comfort associated with the R GS lineage.
Ratings
Reliability Rating:
Generally considered reliable, with maintenance of the boxer engine and shaft drive being key to longevity.
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