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BMW R850 R850C 1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Model Variant: R850C (Classic) Year: 1998 Codes Engine Code: M119 👋 Introduction Market Position Segment: Mid-weight touring motorcycle, known for comfort and...
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BMW R850 R850C 1998 Service Repair Workshop ManualBMW R850 R850C 1998 Service Repair Workshop ManualBMW R850 R850C 1998 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Model Variant:
R850C (Classic)
Year:
1998
Codes
Engine Code:
M119
👋 Introduction
Market Position
Segment:
Mid-weight touring motorcycle, known for comfort and BMW's characteristic engineering
Competitive Analysis
Competitors:
Honda VFR750F, Yamaha XJ900S Diversion, Kawasaki GTR1000
Key Features
Bike Features:
Torquey Boxer-twin engine, shaft drive, Telelever front suspension, comfortable ergonomics for touring
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, and Workshop Procedures
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
Digital (PDF assumed, common for this era)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnosis and repair of fuel injection, ignition, and engine control systems (Motronic M1.2)
Powertrain:
Engine overhaul, transmission repair (5-speed gearbox), final drive, clutch assembly
Chassis:
Suspension (front Telelever, rear Paralever), steering, braking system (ABS II optional), wheel bearings
Electrical:
Wiring diagrams, lighting, starting and charging systems, instrument cluster, sensor diagnostics
Bodywork:
Fairings, seat, fuel tank, fenders, minor body panel repairs
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, valve clearance adjustment, drive shaft lubrication
Troubleshooting:
Systematic diagnostic procedures for common and complex faults
Repair:
Step-by-step instructions for component removal, repair, and reassembly
Diagnostics:
Fault code interpretation, sensor testing, actuator testing
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and gearbox rebuilds, including electrical system troubleshooting
📊 Manual Specifications
File Format
File Type:
PDF (Likely)
Print Quality
Image Clarity:
High-resolution scans of original diagrams and text (typical for quality manuals)
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, boxer-twin
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
9.7:1
Valve Train:
2 valves per cylinder, pushrod-actuated with cam followers
Performance
Horsepower:
70 hp (51 kW) @ 6,750 rpm (approx.)
Torque:
78 Nm (57.5 lb-ft) @ 5,000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic M1.2 fuel injection
Fuel Type:
Unleaded gasoline (91-98 RON)
Lubrication
Oil Capacity:
3.0 L (3.2 US qt) with filter change
Oil Type:
API SG or higher, SAE 20W-50 or 15W-50 recommended (refer to manual for precise specs)
Ignition
Ignition System:
Electronic ignition (Motronic)
Spark Plugs:
Bosch WSR6F or equivalent (gap 0.7 mm)
🔧 Transmission
Standard
Transmission Type:
5-speed manual, constant mesh
Clutch:
Single dry plate, diaphragm spring
Features
Final Drive:
Shaft drive
Fluid Specifications
Gearbox Oil Type:
API GL-5, SAE 75W-90 or 80W-90 gear oil
Fluid Capacities
Gearbox Oil Capacity:
0.28 L (0.3 US qt)
📐 Dimensions
Exterior
Length:
2170 mm (85.4 in)
Width:
800 mm (31.5 in) at handlebars
Height:
1380 mm (54.3 in) at seat
Weights
Dry Weight:
227 kg (500 lbs)
Gross Vehicle Weight:
450 kg (992 lbs)
Fuel Capacity
Fuel Tank Capacity:
20 L (5.3 US gal)
Reserve Fuel:
3 L (0.8 US gal)
🛡️ Safety Features
Ratings
Crash Testing:
N/A (Motorcycle safety is typically not rated by third parties like NHTSA for cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS II was an optional feature on this model.
Front Brake:
Dual 305 mm discs, 4-piston calipers
Rear Brake:
Single 276 mm disc, 2-piston caliper
Passive Features
Lighting:
Halogen headlight, integrated turn signals, taillight/brake light
Chassis Stability:
Telelever front suspension contributes to stable geometry under braking.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instruments, no integrated infotainment system. Provision for auxiliary power outlet.
Driver Assistance
Driver Assistance Features:
Optional ABS II anti-lock braking system. No other electronic rider aids present.
Connectivity
Connectivity Options:
None (vehicle itself).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact recommendation)
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Drive Shaft Lube:
Check and lubricate every 10,000 km (6,000 miles)
Fluid Specifications
Brake Fluid:
DOT 4 (replace every 2 years)
Coolant Type:
BMW specific coolant or equivalent (for oil cooler circuit if applicable, mainly air-cooled but some components may require specific fluid checks)
Known Issues
Common Wear Items:
Clutch wear, alternator brush wear, regulator issues, minor electrical connection corrosion, rear shock absorber degradation over time.
Diagnostic Challenges:
Older Motronic systems can be less communicative than modern ECUs, requiring more hands-on testing of sensors and actuators.
Filter Part Numbers
Oil Filter:
BMW Part # 11 42 1 450 723 or compatible aftermarket (e.g., Mahle OC26, K&N KN-160)
Air Filter:
BMW Part # 13 72 1 457 139 or compatible aftermarket (e.g., K&N 33-2073)
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly known for their boxer engines and shaft drive.
Model Evolution
Predecessors:
The R850R is part of the evolution of BMW's R series, building on the legacy of models like the R100R and introducing newer technologies.
Successors:
The R850R paved the way for later R1100/R1150/R1200 models with similar boxer configurations and evolving Telelever/Paralever systems.
Production
Production Period:
Mid-to-late 1990s (1995-2000 for R850R variants)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1998 R850R are not widely documented, the BMW R series generally received acclaim for engineering quality and touring comfort.
Ratings
Reliability Reputation:
Good, particularly for the powertrain and shaft drive, though typical maintenance is crucial.
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