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BMW R850 R850GS 1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R850 R850GS Year: 1996 Codes Engine Code: 259 Chassis Code: R259 👋 Introduction Market Position Market Position: The R850GS, a derivative of the...
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类型: Motorcycle
厂商:
斯库: 434190
BMW R850 R850GS 1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850 R850GS
Year:
1996
Codes
Engine Code:
259
Chassis Code:
R259
👋 Introduction
Market Position
Market Position:
The R850GS, a derivative of the popular R1100GS, occupied a niche for riders seeking the adventure-touring capabilities of the GS with a more accessible engine and potentially lower entry price point.
Competitive Analysis
Competitive Analysis:
Competed with other mid-range adventure touring motorcycles, offering BMW's signature boxer engine, shaft drive, and robust build quality. Less powerful than its larger sibling but often considered more manageable for some riders.
Key Features
Key Features:
Air/oil-cooled boxer twin engine, shaft drive, Paralever rear suspension, ABS (typically), comfortable ergonomics for touring, and moderate off-road capability.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Wiring Diagrams, Troubleshooting, Maintenance
Page Count
Page Count:
Approximately 300-400 pages (typical for this era of BMW workshop manuals)
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of the Boxer twin-cylinder engine (R259), including cylinder heads, valves, pistons, crankshaft, connecting rods, and lubrication system.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, fuel tank, and pressure regulator.
Transmission Drivetrain:
Gearbox (5-speed), clutch operation, final drive (Paralever system), driveshaft, and universal joints.
Electrical System:
Complete wiring diagrams, battery, alternator, starter motor, lighting, instruments, control units (ECU), and accessory circuits.
Chassis Suspension:
Frame inspection, front fork (BMW Telelever on some models, but R850GS likely Telelever) maintenance and adjustment, rear shock absorber (Monolever or Paralever), steering head bearings.
Brakes:
Brake system (often ABS II on this model), hydraulic lines, brake calipers, master cylinders, brake discs, and pads. Bleeding procedures.
Bodywork Ergonomics:
Fairing removal and installation, seat, fuel tank, fenders, luggage systems, and control levers.
Ignition System
Ignition System:
Ignition coils, spark plugs, ECU control, and timing.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug replacement, valve clearance adjustment, clutch adjustment, brake fluid flush, drive shaft lubrication.
Repair Procedures:
Engine overhaul, gearbox rebuild, final drive servicing, suspension component replacement, electrical component diagnosis and replacement, brake system repairs.
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if applicable), electrical system troubleshooting guides.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners and components.
Technical Depth
Technical Depth:
Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
Searchable PDF, allowing for quick keyword searches of specific components or procedures.
Print Quality
Print Quality:
High-resolution scans ensuring clarity of text and diagrams. Vector-based diagrams for scalability.
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
848 cc (850cc designation)
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Cooling System:
Air/oil cooled
Performance
Horsepower:
Approx. 70-75 hp @ 7250 rpm (depending on specific market tune)
Torque:
Approx. 75 Nm (55 lb-ft) @ 5500 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic 2.1 or similar)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Engine Features
Valve Train:
OHV, 2 valves per cylinder actuated by pushrods and rocker arms
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Features
Clutch Type:
Single dry plate, diaphragm spring
Final Drive:
Shaft drive with BMW Paralever single-sided swingarm
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 920 mm (36.2 in) at handlebars
Height:
Approx. 1350 mm (53.1 in) at seat
Weights
Dry Weight:
Approx. 210 kg (463 lbs)
Wet Weight:
Approx. 235 kg (518 lbs)
Fuel Capacity:
Approx. 20 liters (5.3 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
No formal crash test ratings (motorcycles typically not rated like cars). Emphasis on rider protection through design.
Active Features
ABS:
BMW ABS II (Anti-lock Braking System) typically standard or optional on this model, enhancing braking control.
Lighting:
Halogen headlamp, integrated turn signals, taillight.
Passive Features
Frame Construction:
Steel tube frame offering rigidity and rider protection in the event of a tip-over.
Fairing Protection:
Provides wind and weather protection for the rider.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this era and model. Focus is on functional riding instrumentation.
Driver Assistance
ABS:
BMW ABS II, a significant safety feature for its time, providing anti-lock functionality for both front and rear wheels.
Connectivity
Connectivity Features:
Not applicable.
Instrumentation
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights for oil pressure, neutral, turn signals, and high beam. Some may have had a basic onboard computer.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Typically every 20,000 km (12,000 miles).
Transmission Oil Change:
Typically every 20,000 km (12,000 miles).
Final Drive Oil Change:
Typically every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or SAE 15W-50 API SG or higher (refer to manual for precise specification).
Engine Oil Capacity:
Approx. 3 liters (3.2 US quarts) with filter change.
Brake Fluid:
DOT 4 synthetic brake fluid.
Transmission Oil:
API GL-5, SAE 75W-90 synthetic gear oil.
Final Drive Oil:
API GL-5, SAE 80W-90 gear oil.
Known Issues
Common Issues:
Paralever joint wear, ABS sensor issues, occasional clutch slave cylinder leaks, fuel pump reliability can vary, alternator brushes wear. Some early models might have had minor fuel injection tuning quirks.
Preventative Maintenance:
Regular lubrication of the Paralever pivot and driveshaft splines, monitoring ABS system, timely replacement of wearable items like spark plugs and brake pads.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly known for its boxer engines and shaft drive systems dating back to the 1920s.
Model Evolution
Model Evolution:
The R850GS is part of the highly successful 'GS' (Gelände/Straße - Dirt/Street) line of adventure motorcycles, evolving from the R80GS and sharing technology with the larger R1100GS. It represented a move towards more accessible displacement within the GS family.
Production
Production Years:
The R850GS (R259 platform) was produced from the mid-1990s into the early 2000s, with the 1996 model year being an early iteration.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the R850GS are not widely documented, the R850/R1100GS family as a whole was lauded for its versatility, touring comfort, and reliable engineering, contributing to BMW's strong reputation in the adventure touring segment.
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