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BMW R850 R850R 1995 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1995 👋 Introduction Market Position Segment: Sport-touring motorcycle, positioned as a more accessible and user-friendly alternative to the larger R1100 series,...
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BMW R850 R850R 1995 Service Repair Workshop ManualBMW R850 R850R 1995 Service Repair Workshop ManualBMW R850 R850R 1995 Service Repair Workshop ManualBMW R850 R850R 1995 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Year:
1995
👋 Introduction
Market Position
Segment:
Sport-touring motorcycle, positioned as a more accessible and user-friendly alternative to the larger R1100 series, offering classic BMW boxer character.
Competitive Analysis
Key Competitors:
Competed against models from manufacturers like Moto Guzzi, Honda (ST series), Kawasaki (GTR series), and Yamaha (FJ series) in the sport-touring and touring segments.
Key Features
Unique Selling Points:
Characterized by its boxer-twin engine, shaft drive, robust build quality, comfortable ergonomics, and BMW's reputation for reliability and engineering.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair instructions for the BMW R850R 1995 model.
Page Count
Estimated Page Count:
Approximately 300-500 pages (typical for this era's workshop manuals, exact count not provided).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (typical for international market manuals).
Format
Format:
Likely a digital format (e.g., PDF) as common for modern sales, but could also refer to a printed reproduction.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of the R850R's Boxer engine (cylinder head, pistons, crankshaft, valve train, oil pump, etc.).
Fuel System:
Carburetor systems (if applicable, though 1995 models often featured fuel injection), fuel pump, fuel lines, fuel tank, and related components.
Ignition System:
Spark plugs, ignition coils, ECU (if applicable), wiring, and troubleshooting of ignition-related faults.
Electrical System:
Wiring diagrams, battery, charging system (alternator, voltage regulator), starter motor, lighting system, instruments, and control units.
Transmission:
Clutch operation, gearbox disassembly, inspection, repair, and reassembly, including shifting mechanisms and final drive.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, discs, and ABS (if equipped).
Suspension Steering:
Front fork (telescopic or Paralever system), rear shock absorber, swingarm, wheel bearings, steering head bearings, and steering linkage.
Chassis Frame:
Frame inspection, maintenance of frame-mounted components, and bodywork removal/installation.
Bodywork:
Fairings, fuel tank, seat, fenders, and other cosmetic and structural body components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, chain adjustment (if applicable), brake fluid checks, tire pressure, and general inspection points.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults across all major vehicle systems.
Component Overhaul:
Detailed step-by-step instructions for the complete overhaul of major engine, transmission, and electrical components.
Special Tools Procedures:
Identification and usage instructions for specialized tools required for specific repair and maintenance tasks.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic user maintenance to full engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
Digital Format Quality:
Assumed high-quality PDF with searchable text and clear, legible diagrams if digital. If physical, print quality would be professional.
Print Quality
Diagram Clarity:
Expected to be high, with detailed exploded views, wiring diagrams, and component illustrations critical for mechanic use.
Binding Type
Binding Type Physical:
If printed, likely a sturdy, lay-flat binding suitable for workshop environments (e.g., spiral-bound or comb-bound).
Paper Type
Paper Type Physical:
If printed, typically on durable, high-quality paper to withstand grease and frequent handling.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer) engine.
Displacement:
848 cc (cubic centimeters)
Bore X Stroke:
90.0 mm x 66.0 mm (approximate, typical for R850 variant)
Compression Ratio:
9.0:1 (typical for R850 series)
Valve Train:
Two valves per cylinder, pushrod operated overhead valves (OHV).
Performance
Horsepower:
Approximately 70-77 hp (Horsepower) at 7,500 rpm (may vary slightly by market/tune).
Torque:
Approximately 77-80 Nm (Newton-meters) or 57-59 lb-ft at 6,000 rpm (may vary slightly).
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI) system on most 1995 models.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2 / 87 AKI (US).
Oil System
Oil Capacity:
Approximately 2.5 - 3.0 liters (including filter).
Oil Specification:
API SG or higher, SAE 20W-50 motorcycle-specific engine oil (refer to manual for exact BMW specification).
🔧 Transmission
Standard
Transmission Type:
Five-speed manual gearbox.
Clutch Type:
Single dry-plate clutch.
Final Drive:
Shaft drive with universal joint and bevel gear.
Gear Ratios
Gear Ratios:
Specific ratios would be detailed in the manual; typically around 1st: 3.45, 2nd: 2.37, 3rd: 1.78, 4th: 1.34, 5th: 1.05. Final drive ratio typically 3.00 or similar.
Features
Transmission Fluid:
Gearbox oil: API GL-5, SAE 75W-90 (typically, confirm with manual).
📐 Dimensions
Exterior
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 810 mm (31.9 in) at handlebars
Height:
Approx. 1,260 mm (49.6 in) at handlebars
Weights
Dry Weight:
Approx. 212 kg (467 lbs)
Wet Weight:
Approx. 235 kg (518 lbs) (fully fueled, with fluids)
Gross Vehicle Weight Rating:
Not typically specified as a GVWR for motorcycles, but payload capacity would be detailed.
Fuel Capacity
Fuel Tank Capacity:
Approx. 23 liters (6.1 US gallons)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are not subjected to standardized crash testing like automobiles; safety is inherent in design and rider skill.
Active Features
Braking System:
Integral ABS II (Anti-lock Braking System) was often an option, offering advanced braking safety. Standard front and rear disc brakes.
Lighting:
Halogen headlight, LED taillight (typical for the era), turn signals, and brake lights.
Passive Features
Chassis Design:
Robust steel tubing frame providing structural integrity.
Ergonomics:
Comfortable riding position for touring and long-distance travel, contributing to rider fatigue reduction.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, fuel level warning light, oil pressure warning light, and engine fault indicator. No advanced infotainment systems present.
Driver Assistance
ABS System:
Optional ABS II system, a significant safety technology for its time, integrated into the braking system.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or smartphone integration. Primarily mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Major inspections and services (valve adjustments, spark plug replacement, fluid flushes) usually recommended every 20,000-30,000 km (12,000-18,000 miles).
Fluid Specifications
Brake Fluid:
DOT 4 synthetic brake fluid.
Coolant Type:
Air-cooled engine, no coolant required.
Known Issues
Common Wear Items:
Wheel bearings, steering head bearings, clutch wear, and occasional regulator/rectifier issues are common as with many motorcycles of this era.
Engine Longevity:
BMW boxer engines are renowned for their durability; with proper maintenance, these engines can exceed 200,000 miles.
Maintenance Schedule
Typical Schedule Summary:
Includes regular checks of tire pressure and tread depth, brake pad and fluid levels, chain/shaft drive lubrication and adjustment, engine oil and filter changes, and annual battery checks.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long and storied history of producing reliable, well-engineered motorcycles, particularly known for its boxer-twin engines and shaft drive since the 1920s.
Model Evolution
R850R Placement:
The R850R was introduced as a smaller displacement variant of the R1100 series, offering a more manageable and often more affordable entry into BMW's boxer-twin touring platform.
Production
Production Period:
The R850R model line was produced from the mid-1990s through the early 2000s, with the 1995 model being one of the earliest iterations.
Manufacturing Location:
Primarily manufactured in Berlin, Germany, at BMW's motorcycle production facility.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the R850R model are not widely publicized, BMW motorcycles of this period were consistently recognized for their build quality, reliability, and touring capability by motorcycle journalists and rider communities.
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