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BMW R850C R1200C Repair Manual Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: R850C, R1200C 👋 Introduction Market Position Segment: Cruiser motorcycle segment, targeting riders who appreciate classic styling with modern BMW engineering. Bmw Philosophy: Represents...
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类型: Motorcycle
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BMW R850C R1200C Repair Manual Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850C, R1200C
👋 Introduction
Market Position
Segment:
Cruiser motorcycle segment, targeting riders who appreciate classic styling with modern BMW engineering.
Bmw Philosophy:
Represents BMW's foray into the cruiser market, blending traditional American cruiser aesthetics with German engineering and boxer engine character.
Competitive Analysis
Key Competitors:
Harley-Davidson, Indian Motorcycles, Honda Shadow series, Yamaha V-Star series, and other European cruisers of the era.
Key Features
Distinctive Design:
Characterized by its boxer engine prominently displayed, unique Telelever front suspension (on R1200C), and custom cruiser styling.
Engine Configuration:
Air/oil-cooled, four-stroke, horizontally opposed twin-cylinder engine.
Target Audience:
Riders seeking a comfortable, distinctive, and mechanically engaging cruiser with the reliability and build quality expected from BMW.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Manual, Workshop Manual
Language:
English
Format:
PDF
Delivery Method:
Instant Download
Digital Features:
Zoom In/Out Functionality
Print Capability:
Yes
Quality Standard:
Factory Original
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, overhaul, tuning, and troubleshooting of the Boxer twin-cylinder engine.
Fuel System:
Carburetor (for R850C variants where applicable) and fuel injection system components, including fuel pump, injectors, pressure regulator, and throttle body.
Ignition System:
Spark plugs, coils, ECU control, and timing adjustments.
Transmission:
Gearbox disassembly, assembly, clutch operation, and final drive unit maintenance.
Electrical System:
Wiring diagrams, battery, charging system (alternator/generator), starter motor, lighting, instrumentation, and control modules (ECU).
Braking System:
Hydraulic systems, brake pads, discs, calipers, ABS (where equipped), and bleeding procedures.
Suspension:
Front fork (telescopic or EVO Telelever depending on model year/variant), rear monoshock absorber, linkage, and adjustments.
Chassis And Frame:
Frame inspection, steering head bearing maintenance, and general chassis components.
Bodywork And Fairings:
Removal and installation of panels, seats, fuel tank, and accessories.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable, though many were shaft drive), and lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues across all major vehicle systems.
Rebuild Procedures:
Detailed step-by-step guides for engine and transmission overhauls, including torque specifications and component clearances.
Diagnostics:
Fault code interpretation (if applicable to the era), electrical system testing, and component functional checks.
Repair Instructions:
Specific procedures for replacing worn or damaged parts, including specialized tool requirements.
Adjustment Procedures:
Valve clearance adjustment, throttle cable synchronization, idle speed setting, and suspension sag adjustments.
Technical Depth
Depth Of Coverage:
Comprehensive coverage from basic rider maintenance to full engine and gearbox rebuilds, suitable for professional mechanics and advanced DIY enthusiasts.
Special Tool Requirements:
Identifies necessary BMW special tools or equivalents for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable due to factory PDF origin, enhancing usability.
Print Quality
Print Readability:
High resolution, ensuring clear diagrams, text, and images when printed.
Digital Fidelity:
Maintains factory original layout and clarity for digital viewing.
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format), but factory manual paper quality is assumed to be durable.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, horizontally opposed twin-cylinder (Boxer)
Cooling System:
Air/oil-cooled
Bore X Stroke R850C:
85 mm x 70.5 mm (Approximate, check specific variant)
Bore X Stroke R1200C:
101 mm x 76 mm (Approximate, check specific variant)
Displacement R850C:
848 cc
Displacement R1200C:
1170 cc
Valve Train:
SOHC, 2 valves per cylinder, pushrod actuated
Performance
Horsepower R850C:
Approx. 70-73 hp @ 7500 rpm
Torque R850C:
Approx. 77 Nm (57 lb-ft) @ 5000 rpm
Horsepower R1200C:
Approx. 61 hp (restricted for some markets) or up to 80 hp @ 6750 rpm (unrestricted variants)
Torque R1200C:
Approx. 98 Nm (72 lb-ft) @ 5200 rpm
Fuel System
Fuel Delivery R850C:
Carburetor (e.g., 2x Bing) or Bosch Motronic EFI (model dependent)
Fuel Delivery R1200C:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum octane rating 91 (RON+MON)/2
Fuel Tank Capacity:
Approx. 17.5 liters (4.6 US gal)
🔧 Transmission
Standard
Gearbox Type:
5-speed manual transmission
Clutch Type:
Single dry plate, diaphragm spring clutch
Final Drive:
Shaft drive
Features
Gear Ratios:
Detailed gear ratios for each speed are provided within the manual.
Transmission Fluid Type:
Specific BMW gear oil specifications or SAE 90 GL-5 gear oil recommended (verify in manual).
Clutch Adjustment:
Procedure for adjusting clutch free play and cable tension.
📐 Dimensions
Exterior
Wheelbase R1200C:
Approx. 1560 mm (61.4 inches)
Seat Height R1200C:
Approx. 760 mm (29.9 inches)
Weights
Dry Weight R1200C:
Approx. 216 kg (476 lbs)
Gross Vehicle Weight Rating Gvwr:
Specifications available in the manual.
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycle crash testing data is not typically standardized like automotive; focus is on system integrity.
Active Features
ABS:
Available on many R1200C models; manual covers ABS system diagnostics and maintenance.
Braking Performance:
Dual disc front brakes, single disc rear. Manual provides specifications for pad wear limits and rotor thickness.
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals. Manual covers bulb replacement and electrical system checks.
Tire Specifications:
Recommended tire sizes and pressures for front and rear wheels are detailed. Typical sizes: 100/90-18 front, 150/70-16 rear.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, odometer, trip meter, fuel level indicator, warning lights. Some may have a basic digital clock.
Driver Assistance
ABS System:
BMW's Integral ABS (option on many models) provides sophisticated braking assistance.
Connectivity
Diagnostic Port:
OBD-II or proprietary BMW diagnostic connector present for electronic diagnostics (manual will cover access).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually. Specific interval for engine oil and final drive oil detailed in manual.
Valve Adjustment Interval:
Recommended every 20,000 km (12,000 miles) or as per manual's specific guideline.
Spark Plug Replacement:
Typically every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Type:
BMW recommends specific oils, generally synthetic SAE 15W-50 or 10W-40 depending on temperature. Verify with manual for exact BMW specification (e.g., BMW Motor Oil 20W-50 for some air-cooled Boxer). Note: Engine and gearbox share oil on some older BMW models, but these likely have separate compartments.
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (7.9 - 9.2 US quarts) with filter change (check manual).
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid, depending on ABS system requirements. Manual will specify.
Coolant Type:
Not applicable, as these are primarily air/oil-cooled.
Known Issues
Electrical Gremlins:
As with many bikes of this era, intermittent electrical issues due to corrosion or aging wiring can occur. Manual covers tracing these.
Clutch Slave Cylinder:
Some models may experience leaks from the clutch slave cylinder, particularly the hydraulic unit.
Fuel Pump Reliability:
Fuel pump issues are not uncommon on higher mileage examples; manual details testing and replacement.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a long history of innovation, particularly with its boxer engine motorcycles, dating back to the 1920s.
Model Evolution
Cruiser Segment Entry:
The R850C and R1200C represented BMW's deliberate entry into the cruiser market, a departure from their sport-touring and adventure focus.
R1200C Unveiling:
Introduced in 1997, the R1200C quickly became known for its unique styling and the integration of BMW's signature boxer engine into a cruiser platform.
R850C Variant:
Often a lower-displacement variant, offering a similar chassis and styling with a slightly detuned engine for certain markets or rider preferences.
Production
Production Years:
R1200C: circa 1997-2006. R850C: produced concurrently with varying market availability.
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
While not typically winning specific 'awards' in the automotive sense, the R1200C received critical acclaim for its unique styling and excellent handling characteristics, praised for being a 'different' kind of cruiser.
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