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Cagiva Freccia 125 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Cagiva Model: Freccia 125 Sub Model: C12 Engine Type: 2-stroke, Liquid-cooled Engine Displacement: 124.6 cc Cylinder Arrangement: Single Cylinder Fuel Delivery: Carburetor (Dell'Orto PHBH 28)...
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类型: Motorcycle
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斯库: 602752
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🏷️ Basic Information
Identification
Make:
Cagiva
Model:
Freccia 125
Sub Model:
C12
Engine Type:
2-stroke, Liquid-cooled
Engine Displacement:
124.6 cc
Cylinder Arrangement:
Single Cylinder
Fuel Delivery:
Carburetor (Dell'Orto PHBH 28)
Codes
Vin Code Location:
Steering head tube
Engine Code Location:
Crankcase
👋 Introduction
Market Position
Category:
Lightweight Sportbike / 125cc Performance Motorcycle
Target Audience:
Enthusiasts, DIY mechanics, owners seeking to maintain or restore their Cagiva Freccia 125.
Competitive Analysis
Competitors:
Aprilia RS 125, Yamaha TZR 125, Honda NSR 125, Suzuki RG 125 Gamma.
Key Features
Design:
Aggressive, aerodynamic full fairing inspired by larger sportbikes of the era.
Performance Segment:
Renowned for its agile handling and spirited performance within the 125cc class.
Manual Value
Utility:
Essential for proper maintenance, repair, and troubleshooting of the Cagiva Freccia 125, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Cooling System, Lubrication System, Ignition System, Transmission, Chassis, Suspension (Front & Rear), Braking System (Front & Rear), Electrical System, Bodywork, Troubleshooting, Maintenance
Page Count
Total Pages:
Approximately 250 pages
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly and reassembly of engine, piston, rings, connecting rod, crankshaft, bearings, cylinder head, valves, seals.
Fuel And Ignition:
Carburetor adjustment, jetting, float height, ignition timing, spark plug specifications, CDI unit testing.
Cooling System:
Radiator, coolant, water pump, thermostat, hoses, bleeding procedures.
Transmission And Drivetrain:
Gearbox inspection, gear selection, clutch assembly, chain adjustment, sprocket replacement.
Suspension And Steering:
Front fork service (oil change, seal replacement), rear shock absorber adjustment and replacement, steering head bearing adjustment.
Braking System:
Front and rear brake caliper service, master cylinder, brake fluid replacement, pad replacement, disc inspection.
Electrical System:
Wiring diagrams, lighting, horn, battery maintenance, starter motor, charging system, fuse locations, troubleshooting electrical faults.
Bodywork And Frame:
Fairing removal and installation, seat, fuel tank, minor body panel repairs, frame inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication, spark plug checks, brake adjustments, tire pressure checks.
Diagnostic Troubleshooting:
Step-by-step guides for identifying and resolving common mechanical and electrical issues.
Component Overhaul:
Complete rebuild procedures for major engine components, carburetors, and brake systems.
Adjustments:
Carburetor tuning, clutch and throttle cable adjustments, suspension settings, brake lever play.
Torque Specifications:
Critical torque values for engine fasteners, suspension bolts, and chassis components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes, text-searchable for quick information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations suitable for printing.
Binding Type
Binding:
Not applicable (Digital PDF)
Paper Type
Paper:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Bore X Stroke:
56 mm x 50.6 mm
Compression Ratio:
7.2:1
Power Output:
Approx. 30-32 HP (Varies by market regulations)
Torque:
Approx. 20-22 Nm
Cooling Medium:
Liquid
Lubrication System:
Pre-mix or Autolube (depending on specific model variant)
Performance
Top Speed:
Approx. 150-160 km/h
Acceleration 0-100Kmh:
Approx. 7-8 seconds
Fuel System
Carburetor Model:
Dell'Orto PHBH 28 BS
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Fuel Tank Capacity:
Approx. 14 Liters
Fuel Consumption:
Approx. 5-7 L/100km (depending on riding style)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Optional
Gear Ratios:
Specific ratios detailed in manual for each gear.
Features
Final Drive:
Chain drive
Transmission Oil Type:
API GL-4, SAE 80W/90
Transmission Oil Capacity:
Approx. 0.7 Liters
📐 Dimensions
Exterior
Length:
Approx. 1980 mm
Width:
Approx. 710 mm
Height:
Approx. 1090 mm
Wheelbase:
Approx. 1360 mm
Ground Clearance:
Approx. 140 mm
Weights
Dry Weight:
Approx. 135 kg
Curb Weight:
Approx. 145 kg
Max Payload:
Approx. 150 kg
Tires
Front Tire Size:
100/80-17
Rear Tire Size:
130/70-17
Wheels
Wheel Type:
Alloy cast wheels
Bolt Pattern:
Not applicable (cast wheels)
🛡️ Safety Features
Ratings
Crash Safety:
Not formally rated by modern automotive safety standards; focus on rider skill and defensive riding.
Active Features
Braking System Type:
Hydraulic Disc Brakes (Front & Rear)
Front Brake Disc Diameter:
Approx. 260 mm
Rear Brake Disc Diameter:
Approx. 220 mm
Passive Features
Lighting:
Halogen Headlight, LED Taillight, Turn Signals
Frame Construction:
Aluminum alloy perimeter frame (Cantilever frame)
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, tachometer, odometer, fuel gauge (on some models), indicator lights.
Driver Assistance
ABS:
Not typically equipped with ABS.
Connectivity
Smartphone Integration:
Not applicable for this era of motorcycle.
🔧 Maintenance
Service Intervals
Oil Change Engine Gearbox:
Every 5,000 km or annually
Spark Plug Inspection:
Every 3,000 km
Chain Lubrication And Adjustment:
Every 1,000 km or after riding in wet conditions
Air Filter Cleaning:
Every 5,000 km
Brake Fluid Replacement:
Every 2 years or as needed
Fluid Specifications
Engine Oil Type 2Stroke:
High-quality 2-stroke synthetic oil (e.g., Motul 7100 2T, Castrol TTS, Yamalube 2T)
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Electrical Gremlins:
Corrosion in connectors, failing CDI units, aging wiring harnesses can lead to intermittent electrical problems.
Carburetor Issues:
Clogged jets, worn float needles, or incorrect settings due to age and fuel quality degradation.
2 Stroke Top End:
Wear on piston rings and cylinder bore requires periodic inspection and potential rebuild.
Cooling System Leaks:
Aging hoses and seals can lead to coolant leaks, requiring replacement.
Suspension Wear:
Fork seals and rear shock absorbers can wear over time, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Cagiva Automobili S.p.A., Italy
Heritage:
Cagiva has a history of producing sporty, performance-oriented motorcycles, often with distinctive Italian styling and racing heritage.
Model Evolution
Launch Era:
Late 1980s to early 1990s
Design Influence:
Inspired by Cagiva's Grand Prix racing efforts and the styling trends of contemporary supersport motorcycles.
Key Variations:
Cagiva Freccia C12R, Freccia 125 K (differing in minor cosmetic and component specifics).
Production
Production Years:
Approximately 1987 - 1994 (specific dates may vary by region).
Manufacturing Location:
Varese, Italy
🏆 Awards & Recognition
Recognitions
Performance Reputation:
Widely recognized in its class for delivering exhilarating performance and sharp handling, making it a popular choice for young riders and track day enthusiasts.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for those who appreciate its performance and distinctive Italian styling, despite the maintenance demands of a 2-stroke.
Certifications
Emission Standards:
Meets emission standards of its production era; manual will detail specific tuning for compliance.