Target Audience:
Do-it-yourselfer and experienced mechanics
Value Proposition:
Inexpensive way to keep vehicle working properly, compared to dealership service or expensive paper manuals
Illustration Quality:
Hundreds of photos and illustrations, detailed drawings, enlarged insets for detailed part examination
Navigational Aids:
Numbered substeps, notes/cautions/warnings, bold figure numbers, numbered table of contents
Delivery:
Instant PDF download link available on checkout page after payment
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, ignition, fuel delivery
Transmission Clutch:
Clutch operation, transmission disassembly, assembly, maintenance
Chassis Suspension:
Frame, forks, rear shock, swingarm, steering system
Braking System:
Front and rear brake systems, hydraulic components, disc and pad replacement
Electrical System:
Wiring diagrams, troubleshooting, ignition system, lighting, charging system, starter motor
Bodywork Trim:
Fairings, seat, fuel tank, fenders, body panel removal and installation
Fuel Tank And Petcock:
Removal, installation, and servicing of the fuel tank and petcock assembly.
Exhaust System:
Inspection, removal, and installation of the exhaust headers and mufflers.
Maintenance Procedures:
Oil changes, filter replacements, chain adjustment, spark plug replacement, brake fluid flush
Troubleshooting Guidance:
Diagnostic steps, common problem identification, solutions
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Engine Rebuild Procedures:
Comprehensive instructions for complete engine disassembly, inspection, and reassembly, including piston, rings, valves, crankshaft, and bearings.
Carburetor Overhaul:
Detailed steps for cleaning, rebuilding, and adjusting the carburetor(s).
Wheel And Tire Service:
Tire mounting/dismounting, wheel balancing, spoke tensioning (if applicable), and axle maintenance.
Cooling System Maintenance:
Coolant drain/refill, radiator inspection, fan operation testing.
Depth Of Coverage:
Complete disassembly of the machine, detailed illustrations and photos for each procedure
Diagnostic Capabilities:
Detailed troubleshooting guides for electrical and mechanical issues, including symptom-based diagnostics and component testing.
Suspension Tuning:
Information on fork oil levels, damping adjustments (if applicable), and rear shock service.
Engine Type:
Four-stroke, single-cylinder
Displacement:
Approximately 562cc (based on '600' designation)
Cooling System:
Liquid-cooled (implied by 'W16' designation which often referred to liquid-cooled models, though specific confirmation needed from manual)
Horsepower Estimate:
Estimated 45-50 HP (typical for this displacement range and era)
Torque Estimate:
Estimated 45-50 Nm (typical for this displacement range and era)
Fuel Delivery:
Carburetor (E.Mi often indicated electronic fuel injection, but this model might use a CV carb or early FI system; manual will clarify)
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months (refer to manual for exact specification)
Valve Clearance Check:
Typically every 5,000-10,000 km (refer to manual for exact specification)
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG or higher motorcycle specific (refer to manual for exact specification)
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically 50/50 mix with distilled water (refer to manual for exact specification)
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for exact specification)
Common Wear Items:
Cam chain tensioner, clutch plates, brake pads, wheel bearings, fork seals (typical for aging motorcycles)
Electrical Gremlins:
Corrosion in connectors, aging wiring insulation can sometimes lead to intermittent issues (common in older Italian bikes)