General Information:
Safety rules, introduction, torque specifications, general and detailed engine specifications, general machine specifications, maintenance, and lubrication.
Engine:
Removal/installation (engine, radiator, power shuttle, torque converter, front engine support), accessories (air cleaner, muffler, ether injection, turbocharger), stall tests, cylinder head/valve train, cylinder block, pistons, rods, camshaft, bearings, seals, flywheel, lubrication, cooling, turbocharger (disassembly, assembly, failure analysis).
Fuel System:
Engine controls, fuel lines, fuel tank, fuel system components, filters, fuel injection pump, drive gear, fuel injectors.
Electrical:
Component removal/installation, specifications, troubleshooting, schematics, instrument cluster, battery, starter, starter solenoid, alternator.
Steering:
Component removal/installation, optional tilt/telescoping steering column, specifications, troubleshooting, steering control valves (Eaton, Danfoss), steering cylinder, front axle (2WD, 4WD).
Power Train:
Component removal/installation, maintenance, power shuttle operation and troubleshooting, power shuttle controls, transfer gearbox, transaxle, differential lock, wet brakes, wheels, and tires.
Brakes:
Brake system components (pedals to transaxle), differential brakes, wet brakes.
Hydraulics:
Component removal/installation, maintenance, schematics, specifications, troubleshooting, system cleaning, hydraulic pumps (stud/cap screw fastened), loader control valve, 3-point hitch control valve, cylinders, backhoe control valve, swing sequence valve.
Mounting Equipment:
Air conditioning troubleshooting/system, loader, 3-point hitch, ROPS cab/canopy, seat and seat belts, suspension seat, backhoe.
Maintenance Procedures:
Lubrication, filter changes, fluid checks, general upkeep, system checks.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation.
Troubleshooting Guidance:
System-specific diagnostic trees and fault finding procedures for engine, electrical, hydraulic, and power train issues.
Parts Identification:
Exploded views, diagrams, and part numbers for all components and assemblies.
Diagnostic Capability:
Advanced diagnostics, including stall tests and detailed troubleshooting sections.
Rebuild Information:
Comprehensive instructions for engine rebuilds, hydraulic component overhauls, and power train component overhauls.
Specification Detail:
Manufacturers' specifications for torque, clearances, fluid types, and operating parameters.
Scheduled Maintenance:
The manual provides detailed maintenance and lubrication schedules.
Engine Oil:
Specific engine oil type and viscosity will be detailed in the manual's lubrication section.
Hydraulic Fluid:
Specific hydraulic fluid type and capacity will be detailed in the manual's hydraulics section.
Transmission Fluid:
Specific transmission fluid type and capacity will be detailed in the manual's power train section.
Common Wear Items:
While not explicitly stated in the product description, common wear items for TLBs of this age often include hydraulic hoses, seals, engine components, and transmission parts. The manual will detail maintenance for these.
Maintenance Schedule Detail
Maintenance Schedule Coverage:
The manual outlines specific maintenance tasks and their recommended intervals (e.g., hourly, daily, weekly, monthly, annually).