Case Puma 165 180 195 210 Multicontroller Tractor Service Repair Manual-Improved-PDF

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类型: Tractor

斯库: 155001

标签: 165 180 195 210 Agriculture CASE Case Puma Featured Puma 195 Tractor Tractors

产品多属性

Description

The Puma series, including the Multicontroller variants 165, 180, 195, and 210, represents a robust line of agricultural tractors engineered for demanding farm operations. These tractors are recognized for their advanced features, such as the Multicontroller transmission and sophisticated hydraulic systems, offering enhanced operator control and efficiency across a wide range of tasks from tillage to planting and harvesting. Built upon a strong heritage dating back to 1842, tractors are designed for reliability and performance, with the Puma series embodying modern agricultural technology and operator comfort, making them a competitive choice in the medium to high horsepower tractor segment. This comprehensive service repair technical manual provides in-depth guidance for the maintenance, service, and repair of the Puma and Puma Multicontroller tractors. Covering a vast array of systems including engine, powertrain, hydraulics, electrical, and operator environment controls, the manual offers detailed procedures, troubleshooting charts, fault code diagnostics, and technical specifications. With over 3,000 pages of factory-originated information presented in a searchable and bookmarked format, this resource is an essential tool for technicians and owners seeking to ensure the optimal performance and longevity of their equipment.

🏷️ Basic Information

Identification

Make:

Case IH

Model:

Puma Multicontroller / Puma

Model Variant:

165, 180, 195, 210

Generation

Generation:

Not explicitly specified, but likely reflects models produced post-New Holland acquisition and development of shared platforms.

Codes

Chassis Code:

Not specified in provided information.

Engine Code:

Likely FPT (Fiat Powertrain Technologies) Industrial engines, common to Case IH and New Holland tractors of this era.

👋 Introduction

Market Position

Market Position:

The Case IH Puma series tractors, particularly the Multicontroller variants, are positioned in the medium to high horsepower range, designed for a wide array of agricultural applications including cultivation, planting, harvesting, and material handling. They compete in a segment dominated by manufacturers like John Deere, New Holland, Massey Ferguson, and Claas.

Competitive Analysis

Competitive Analysis:

The Multicontroller models offer advanced transmission and hydraulic control features, differentiating them from simpler, mechanically controlled counterparts. Their focus on operator comfort, efficiency, and technology integration makes them a strong contender against similarly spec'd models from competitors.

Key Features

Key Features:

Multicontroller transmission, advanced hydraulic systems (closed center with electro-hydraulic remote valves), robust FPT engines, integrated front and rear hitches with electronic draft control, and comprehensive user interface for managing tractor functions.

Manufacturer Claim

Manufacturer Claim:

This manual provides 'needed instructions to maintain and service your equipment using detailed diagrams and manufacturers specifications,' emphasizing its factory-originated and comprehensive nature.

Manual Enhancements

Manual Enhancements:

The 'Improved PDF' features significantly enhance usability, allowing for quick searching of specific terms (e.g., 'hydraulic filter replacement'), direct navigation to sections via bookmarks, and quick access to related information through an index.

📋 Manual Details

Coverage Areas

Coverage Areas:

Puma 165, Puma 165 Multicontroller, Puma 180, Puma 180 Multicontroller, Puma 195, Puma 195 Multicontroller, Puma 210, Puma 210 Multicontroller

Page Count

Page Count:

Manual Type

Manual Type:

Comprehensive Factory Service Repair Technical Manual. Designed for technicians and experienced owners for in-depth maintenance and repair.

Language

Language:

English

Format

Format:

File Format

File Format:

PDF Format - Instant Download. This format allows for universal access and utility across various computing devices.

📖 Manual Coverage

Systems Covered

Systems Covered:

Hydraulic Systems (primary and secondary power, remote valves, closed center configurations, electro-hydraulic controls), Pneumatic Systems (likely for trailer brakes or other auxiliary functions), Electrical Power System, Electronic Systems (including fault codes and diagnostics), Engine (FPT Industrial), Fuel and Injection System, Air Intake, Exhaust, Coolant System, Lubrication System, Starting System, Transmission (Powershift, Creeper, Overdrive), Rear PTO (Mechanical, Hydraulic), Front PTO (Hydraulic), Front Axle, Rear Axle, 2WD-4WD System, Steering (Hydraulic, AutoPilot), Service Brakes (Mechanical, Hydraulic, Pneumatic), Parking Brake (Mechanical, Electronic), Brake Connection, Suspension (Hydraulic), Wheels and Tracks, Frame, User Platform, Environment Control (HVAC), Hitch (Front, Rear, Electronic Draft Control).

Procedures Included

Procedures Included:

Detailed diagnostics for all electronic control units (ECUs), sensor testing, actuator testing, troubleshooting flowcharts for common faults, component removal and installation procedures, calibration routines for transmission, hydraulics, and hitch systems, engine overhaul procedures, transmission rebuild steps, PTO clutch adjustments, brake system bleeding and adjustment, HVAC system servicing, and electrical system wiring diagrams.

Technical Depth

Technical Depth:

Extremely high. Covers complete disassembly, repair, and reassembly of all major tractor systems, including advanced electronic controls, hydraulic valve body diagnostics, and transmission sub-assembly repairs.

📊 Manual Specifications

File Format

File Format:

Digital PDF, enhanced with bookmarks, searchability, and indexing for efficient navigation and information retrieval. Compatible with all major operating systems and devices.

Print Quality

Print Quality:

High-quality PDF rendering of original factory documentation, ensuring all diagrams, illustrations, and text are clear and legible for service operations. Zoom functionality allows for detailed examination of components.

Binding Type

Binding Type:

Digital Download (PDF format implies no physical binding)

Paper Type

Paper Type:

Not applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

FPT Industrial NEF series engines (likely NEF 6.7L). Exact displacement and power ratings vary by model (165, 180, 195, 210 horsepower).

Performance

Performance:

Horsepower ratings range from approximately 165 to 210 engine horsepower. Torque specifications are model-dependent and optimized for agricultural applications. Engines are typically turbocharged and intercooled with advanced fuel injection systems for efficiency and emissions compliance.

Fuel System

Fuel System:

High-pressure common rail system with electronic unit injectors or pump-nozzle systems, managed by the Engine Control Unit (ECU) for precise fuel metering, timing, and injection pressure to optimize power, fuel economy, and emissions.

Engine Type

Engine Type:

Turbocharged and Intercooled Diesel Engine (likely FPT NEF series, 6.7L displacement for most models).

Emissions Control

Emissions Control:

Likely incorporates technologies such as Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalyst (DOC), and Diesel Particulate Filter (DPF), depending on the model year and emissions regulations. The manual would cover their maintenance and troubleshooting.

Lubrication System

Lubrication System:

Pressurized lubrication system with a high-capacity oil pump, oil filter, and oil cooler (if applicable) to ensure adequate lubrication under all operating conditions. The manual will specify oil change intervals and filter part numbers.

🔧 Transmission

Standard

Standard:

Powershift transmission (e.g., 18x6, 19x6, or 20x16 full powershift depending on specific configuration and model year). The 'Multicontroller' designation typically refers to an enhanced version with more electronic control and automated functions.

Optional

Optional:

Creeper gear options for very low-speed operations. Overdrive options might be available for road transport efficiency.

Features

Features:

Includes automatic shifting modes, engine speed management, and integration with hitch control for optimized power delivery during fieldwork. Multicontroller levers provide intuitive gear selection and clutch engagement.

Transmission Control

Transmission Control:

Multicontroller system provides electronic selection and control of powershift gears, clutch engagement, and potentially automatic shifting programs integrated with ground speed and PTO load.

Transmission Fluid Type

Transmission Fluid Type:

CNH MAT 3525 or equivalent UTTO (Universal Tractor Transmission Oil) specification. Fluid capacity and change intervals are critical and detailed in the manual.

Gear Ratios

Gear Ratios:

Specific gear ratios for forward and reverse gears, as well as creeper and overdrive ranges, are detailed in the manual, crucial for understanding torque multiplication and speed capabilities.

📐 Dimensions

Exterior

Exterior:

Detailed dimensions (wheelbase, length, width, height) are model and configuration specific and not provided in this product information. Typical for this class of tractor, they are substantial machines designed for stability and traction.

Interior

Interior:

Cab design focuses on operator comfort and ergonomics, featuring climate control (HVAC), adjustable seating, and intuitive control layouts. Noise and vibration levels are managed through cab isolation and mounting.

Cargo

Cargo:

Not applicable in the traditional sense for tractors, but refers to the tractor's ability to lift and carry implements via the hydraulic hitch system.

Weights

Weights:

Operating weights vary significantly based on configuration (e.g., 2WD vs. MFWD, ballast). These tractors are designed to be heavy for traction and stability, often exceeding 7,000 kg (15,000 lbs) for base models.

Wheelbase

Wheelbase:

Wheelbase measurements vary by specific model and configuration (e.g., 2WD vs. MFWD axle). The manual will contain these precise specifications.

🛡️ Safety Features

Ratings

Ratings:

While specific official safety ratings (like NHTSA for cars) are not applicable, tractors must meet stringent ISO and industry standards for ROPS (Roll-Over Protective Structure), FOPS (Falling-Object Protective Structure), braking performance, and operator presence controls.

Active Features

Active Features:

Advanced braking systems (hydraulic, pneumatic), AutoPilot steering assist (potentially GPS-guided), safety interlocks on PTO and transmission, operator presence detection.

Passive Features

Passive Features:

Reinforced Safety Frame (ROPS), seat belts, emergency stop features, well-placed grab handles and steps for safe entry/exit.

Operator Presence

Operator Presence:

Safety systems include operator presence sensors in the seat, brake interlocks, and PTO engagement interlocks to prevent accidental operation.

💡 Technology Features

Infotainment

Infotainment:

While not 'infotainment' in the automotive sense, the cab features advanced control interfaces, potentially including a primary display screen for tractor functions, diagnostics, and settings. Some models might have basic audio systems.

Driver Assistance

Driver Assistance:

The 'Multicontroller' name implies advanced electronic controls. Features can include automatic transmission modes, engine speed management (like cruise control for PTO or ground speed), and integration with GPS steering systems (AutoPilot).

Connectivity

Connectivity:

Modern tractors of this era often include CAN bus communication for various electronic modules. Some may offer telematics capabilities for remote monitoring and diagnostics, though this is not explicitly stated in the provided information.

Diagnostic Interface

Diagnostic Interface:

On-board diagnostics (OBD) capability, accessed via diagnostic ports using specialized service tools (e.g., Case IH Electronic Service Tool - EST) and the manual's fault code listings.

🔧 Maintenance

Service Intervals

Service Intervals:

Engine oil and filter changes typically every 250-500 operating hours, depending on oil type and operating conditions. Transmission fluid and filter, hydraulic fluid, and various lubrication points have specific interval recommendations outlined in the manual. Regular inspections of belts, hoses, and fluid levels are crucial.

Fluid Specifications

Fluid Specifications:

Engine oil: SAE 15W-40 (API CJ-4 or newer recommended). Hydraulic/Transmission Fluid: UTTO (Universal Tractor Transmission Oil) or specific CNH specification fluid. Coolant: ELC (Extended Life Coolant) or equivalent, typically a 50/50 mix with distilled water. Specific capacities and alternative fluid recommendations will be detailed in the manual.

Known Issues

Known Issues:

Common issues across high-horsepower tractors can include transmission control module (TCM) glitches, hydraulic system leaks or pump wear, electrical component failures (sensors, wiring harnesses), and issues related to emissions control systems (e.g., DPF regeneration problems if applicable to the specific model year). Fuel injector issues can also occur. The manual's fault code section is critical for diagnosing these.

Filter Part Numbers

Filter Part Numbers:

Specific part numbers for engine oil filters, fuel filters, hydraulic filters, and transmission filters will be provided within the manual for correct replacement. Example: Engine oil filter (e.g., Case IH part number 84103608, but this requires verification).

பராமரிப்பு அட்டவணை

Maintenance Schedule:

Comprehensive schedules for daily, weekly, monthly, and annual checks, alongside hour-based service intervals for all major systems. This includes fluid level checks, lubrication points, filter replacements, and system inspections.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Case IH, a brand with roots stretching back to 1842, is a prominent North American manufacturer of agricultural machinery, known for innovation in tractors, combines, and hay equipment. It is part of CNH Industrial.

Model Evolution

Model Evolution:

The Puma series is a modern evolution of established tractor platforms, often sharing development with New Holland's T7 series (due to CNH Industrial ownership). It represents a move towards more sophisticated electronic controls, integrated implement management, and increased operator comfort.

Production

Production:

Puma tractors are typically manufactured in CNH Industrial plants, with significant production facilities in North America and Europe. Specific model years covered by this manual are not detailed but would generally encompass models from the late 2000s through the 2010s.

Brand Acquisition

Brand Acquisition:

Case Corporation merged with New Holland N.V. in 1999 to form CNH Global N.V. (now CNH Industrial), leading to shared platforms and technology across Case IH and New Holland brands.

🏆 Awards & Recognition

Recognitions

Recognitions:

Specific awards for these exact models are not detailed, but Case IH tractors generally receive accolades for innovation, operator comfort, and performance from agricultural publications and industry bodies.

📄 Power Take Off

Pto Speeds

Pto Speeds:

Standard PTO speeds likely include 540/540E and 1000/1000E RPM, with selection typically managed by mechanical or electro-hydraulic controls. The manual will detail engagement procedures and maintenance for both rear and front PTOs.

📄 Hydraulic System

Hydraulic Pump Type

Hydraulic Pump Type:

Primary hydraulic system is likely a closed-center load-sensing (CCLS) system with variable displacement piston pumps, providing efficient hydraulic power to remotes, hitch, and steering. Electro-hydraulic remote valves are standard on Multicontroller models.

Hydraulic Capacity

Hydraulic Capacity:

Total hydraulic system capacity and flow rates (GPM/LPM) are model-specific but are designed to handle demanding implement operations. Auxiliary hydraulic cooler might be integrated for heavy-duty cycles.

📄 Cooling System

Coolant Type

Coolant Type:

Extended Life Coolant (ELC) with a 50/50 mix of coolant and distilled water is standard. The manual will detail flushing intervals and system capacity.

📄 Electrical System

Battery Specifications

Battery Specifications:

Heavy-duty 12V battery system with significant Cold Cranking Amps (CCA) rating to ensure reliable starting in various temperatures. Alternator output will be substantial to power onboard electronics.

Lighting System

Lighting System:

Includes standard front and rear road lights, work lights (front and rear cab-mounted), and potentially signal lights for road use. The manual covers wiring diagrams and troubleshooting for the entire lighting array.

📄 Steering System

Steering Type

Steering Type:

Hydraulic power steering, likely utilizing a steering wheel and orbitrol unit. AutoPilot steering may refer to integrated GPS-assisted steering capabilities, requiring additional components like a GPS receiver and monitor.

📄 Brake System

Brake Types

Brake Types:

Service brakes are hydraulic, acting on the rear axle differential. Some models may have integrated parking brakes (mechanical or electronic) and options for pneumatic brake connections for trailer braking systems.

📄 Chassis And Frame

Frame Construction

Frame Construction:

Robust steel frame construction designed to withstand significant operational loads and stresses, supporting the engine, transmission, axles, and operator station.

📄 Hitch System

Hitch Controls

Hitch Controls:

Electronic Draft Control (EDC) for the rear hitch allows for precise management of implement depth and draft load. Front hitch is also covered, likely with independent controls. The manual details setup, calibration, and troubleshooting for these systems.

📄 Environment Control

Hvac System

HVAC System:

Integrated Heating, Ventilation, and Air Conditioning (HVAC) system within the operator cab, providing climate control for enhanced operator comfort during extended work periods.