This manual covers the Caterpillar Cat GP15K-35K and DP15K-35K AC CHASSIS & MAST forklift trucks. These robust machines, manufactured by Cat Lift Trucks, are engineered for reliability and efficiency in demanding industrial applications. The GP and DP series represent advanced electric counterbalanced forklift trucks, featuring AC chassis technology for optimized performance and durability. This comprehensive service repair manual is designed to provide detailed factory-level information, ensuring that these forklifts can be maintained and repaired to the highest standards.
The purpose of this manual is to serve as a complete resource for the service and repair of the specified Caterpillar forklift models. It encompasses a wide range of critical areas, including general information, vehicle electrical components, the main controller, troubleshooting for control circuits, motors, front and rear axles, brake and steering systems, the hydraulic system, and the mast and forks. Detailed maintenance procedures, repair operations, disassembly and reassembly instructions, and essential service data are provided. With its extensive detail, high-quality diagrams, and easy-to-read text, this manual empowers technicians, mechanics, and owners to effectively maintain their equipment, ensuring optimal performance and longevity.
Brand Division:
Cat Lift Trucks
Product Type:
Forklift Truck Service Repair Manual
Product Name:
Caterpillar Cat GP15K-35K & DP15K-35K AC CHASSIS & MAST Forklift Truck Service Repair Manual
Applies To Chassis Type:
AC CHASSIS & MAST
Gp Model Series:
GP15K, GP18K FC, GP20K FC, GP25K FC, GP30K FC, GP35K FC
Dp Model Series:
DP15K, DP18K FC, DP20K FC, DP25K FC, DP30K FC, DP35K FC
Gp15K Serial Range:
ET31A-60001 and up
Gp18K Fc Serial Range:
ET31A-85001 and up
Gp20K Fc Serial Range:
ET17B-15001 and up
Gp25K Fc Serial Range:
ET17B-65001 and up
Gp30K Fc Serial Range:
ET13D-45001 and up
Gp35K Fc Serial Range:
ET13D-65001 and up
Dp15K Serial Range:
ET16B-60001 and up
Dp18K Fc Serial Range:
ET16B-85001 and up
Dp20K Fc Serial Range:
ET18B-15001 and up
Dp25K Fc Serial Range:
ET18B-65001 and up
Dp30K Fc Serial Range:
ET14C-45001 and up
Dp35K Fc Serial Range:
ET14C-65001 and up
Target Audience:
Service technicians, maintenance personnel, fleet managers, and owners of Caterpillar GP15K-35K and DP15K-35K AC CHASSIS & MAST forklift trucks.
Value Proposition:
Provides factory-level repair information, enabling cost savings on service and repairs by empowering users with detailed knowledge.
Accuracy:
Factory original information ensuring accuracy and adherence to manufacturer specifications.
Detail Level:
Extensive detail covering all aspects of the forklift, from basic components to complex systems.
Ease Of Use:
Designed for clarity with easy-to-read text and visual aids.
Overall Coverage:
Complete factory service and repair for the specified Caterpillar forklift models.
Specific Systems Covered:
General Information, Vehicle Electrical Components, Main Controller, Troubleshooting for Control Circuits, Motors, Front Axle, Rear Axle, Brake System, Steering System, Hydraulic System, Mast and Forks, Service Data, Options, Schematics.
Estimated Page Count:
Not specified, but described as 'complete' and covering 'every single detail'.
Type:
Factory Service Repair Workshop Manual
Digital Delivery:
Instant Download
Printability:
All pages are printable.
Operating Systems:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader & WinZip
Powertrain:
Includes details on motors, front and rear axles, and potentially drive system components as they relate to the AC chassis.
Hydraulic System:
Comprehensive coverage of the hydraulic system, crucial for forklift operation.
Braking And Steering:
Detailed sections on the brake system and steering system.
Electrical And Control:
Covers vehicle electrical components, the main controller, and troubleshooting for control circuits.
Lifting Mechanism:
Specific coverage for the Mast and Forks, including their maintenance and repair.
Maintenance:
Step-by-step instructions for routine maintenance procedures.
Troubleshooting:
Dedicated section for troubleshooting control circuits and other potential issues.
Disassembly And Reassembly:
Covers complete disassembly of the machine with step-by-step instructions.
Repair Operations:
Detailed repair procedures for all covered systems.
Depth Level:
Comprehensive, suitable for both experienced mechanics and do-it-yourself users, covering all single details.
Diagram Quality:
Top quality diagrams and highly detailed exploded pictures.
Information Style:
Easy-to-read text sections.
Format Details:
Digital PDF document.
Quality Description:
High resolution for clear viewing of text and diagrams.
Binding:
Not Applicable (Digital Download)
Paper:
Not Applicable (Digital Download)
Searchability:
Likely searchable due to PDF format, facilitating quick access to information.
Engine Type:
AC Electric Drive System (Implied by 'AC CHASSIS & MAST')
Performance Details:
Specific engine performance data (HP, torque) not detailed in the product description but covered within the manual.
Fuel Type:
Electric (Battery Powered)
Drive Motors:
Covered under 'Motors' section.
Transmission Type:
AC Electric Drive (Integrated with AC Chassis)
Optional Transmissions:
Not applicable for AC electric models as described.
Drive System Features:
Details on control circuits, motor operation, and drive system diagnostics are included.
Dimensions:
Specific dimensional data (length, width, height) for each model variant would be found within the 'Service Data' section of the manual.
Operating Weight:
Weight specifications for each model are typically included in the 'Service Data' section.
Capacity Range:
Models indicate capacities from 1500 kg to 3500 kg (GP15K-35K, DP15K-35K).
Safety Standards:
The manual likely covers maintenance procedures to ensure compliance with industrial safety standards for forklifts.
Active Safety Systems:
Information on brake system and steering system functionality is provided, which are critical active safety features.
Passive Safety Features:
While not explicitly stated, the manual would support the maintenance of structural integrity and component safety for passive protection.
Infotainment Systems:
Not applicable for industrial forklifts.
Adas Features:
Not typically found in this class of industrial equipment; focus is on operational efficiency and durability.
Fleet Management:
While not explicit, the 'Main Controller' and 'Electrical Components' sections may offer insights into diagnostic ports or basic telemetry capabilities if equipped.
Electronic Control Module:
Extensive coverage of the 'Main Controller' and 'Troubleshooting for Control Circuits' highlights advanced electronic control for the AC drive system.
Scheduled Maintenance:
The manual provides the necessary information to establish and follow manufacturer-recommended service intervals for all components and systems.
Lubricant And Coolant Specs:
While not explicitly listed in the product description, a comprehensive service manual would detail required fluid types, viscosity grades, and capacities for hydraulic systems, axle lubrication, and potentially brake fluids.
Common Wear Points:
The manual's detailed troubleshooting sections and component breakdowns would highlight common wear points and potential failure modes for this series of forklifts.
Filter Information:
Specific part numbers for filters (e.g., hydraulic, air, battery) are typically included in a comprehensive service manual.
Pm Schedules:
The manual supports the creation of preventive maintenance schedules based on operating hours and conditions.
Manufacturer History:
Caterpillar is a globally recognized leader in construction and industrial equipment, with Cat Lift Trucks being a specialized division known for robust material handling solutions.
Model Series Evolution:
The GP and DP series represent Caterpillar's offerings in internal combustion and electric counterbalanced forklift trucks, respectively, with AC chassis technology signifying advanced electric drive systems.
Production Context:
These models are designed for a wide range of industrial applications, from warehousing to manufacturing environments.
Industry Recognition:
Cat Lift Trucks are generally recognized for their reliability, durability, and operational efficiency in demanding industrial environments. Specific awards for this model series are not detailed in the product description.
Performance Ratings:
The manual's technical data would support performance evaluations against industry standards.
Manufacturing Certifications:
While not directly related to the manual, Caterpillar manufacturing facilities adhere to stringent quality management systems (e.g., ISO).
