🏷️ Basic Information

Make:

Chery

Model:

A18 Windstar / Karry

Model Code:

A18

Vehicle Type:

Light Commercial Vehicle / Mini Truck / Van

Chassis Code:

A18

👋 Introduction

Vehicle Segment:

The Chery A18 Windstar/Karry is positioned as a versatile and cost-effective light commercial vehicle, often serving small businesses, tradespeople, and logistics operations requiring utility and payload capacity in a compact footprint.

Competitors:

Competes with other compact commercial vans and trucks from brands like Wuling, DFSK (Dongfeng Sokon), and other domestic Chinese manufacturers, as well as potentially some older generations of international compact vans in certain markets.

Manual Benefits:

Provides professional-level repair and maintenance information, enabling users to perform complex tasks. The digital format offers zoom and selective printing for convenience and cleanliness in the workshop.

Professional Standard:

Equivalent to manuals used by professional mechanics, signifying a high level of detail and accuracy.

📋 Manual Details

Model Years:

Not specified, but assumed to cover the primary production years of the Chery A18 Windstar/Karry.

Geographic Regions:

Likely covers models sold in regions where Chery vehicles are prevalent, primarily Asia, but specifications may be globally applicable.

Total Pages:

OVER 5000 PAGES

Type:

Service and Repair Manual

Language:

English

Digital Format:

PDF (distributed as a ZIP archive)

📖 Manual Coverage

Engine:

Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings with Diagrams

Transmission:

Transmission Information, U-Joint and CV-Joint Service Procedures

Brakes:

Brakes, Complete Torque Specifications

Suspension Steering:

Front End Procedures and Specifications, Suspension

Electrical Electronics:

Wiring Diagrams, Computer Diagnostic Codes, Troubleshooting and Diagnostics

Climate Control:

Air Conditioning Service and Capacities

Body Chassis:

Sunroof, Driving Concerns

Steering:

Steering system components and adjustments, alignment specifications.

Exhaust System:

Repair and replacement procedures for exhaust components.

Fuel System:

Fuel tank, fuel pump, fuel lines, injectors. Maintenance and troubleshooting.

Cooling System:

Radiator, water pump, thermostat, hoses, fan. Service and repair procedures.

Chassis Electrical:

Lighting, horn, wipers, power windows, central locking. Diagnostics and repair.

Body Hardware:

Door mechanisms, latches, handles, hinges, seals. Repair and adjustment.

Interior Trim:

Removal and installation of interior panels, seats, dashboard components.

Lighting System:

Headlights, taillights, turn signals, interior lighting diagnostics and repair.

Wiper Washer System:

Wiper motor, linkages, washer pump, reservoir service.

Maintenance:

Factory Maintenance Schedules and Charts, Serpentine Belt Replacement, Timing Belt Replacement, Timing Belt Service Procedures

Diagnostics Troubleshooting:

Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Codes

Repair Rebuild:

Engine Overhaul and Rebuilding, Repair Procedures, U-Joint and CV-Joint Service Procedures

Diagnostic Charts:

Includes charts for diagnosing common drivability issues, electrical faults, and performance problems.

Tightening Torques:

Complete torque specifications for all critical fasteners, including engine, transmission, suspension, and chassis components.

Part Identification:

Hundreds of illustrations detailing part locations, assembly sequences, and identification for replacement.

Trouble Shooting Charts:

Step-by-step guides for diagnosing common problems based on symptoms.

Depth:

Comprehensive: Covers everything from basic maintenance and fluid specifications to detailed engine rebuilds, complex electrical diagnostics, and component-level repairs. Designed for professional mechanics.

Diagnostic Tools:

Information on accessing and interpreting trouble codes, likely using an OBD-II scanner or proprietary diagnostic tools.

Wiring Diagrams Detail:

Detailed and comprehensive wiring diagrams covering all major electrical systems, allowing for accurate tracing and repair of faults.

Component Level Repair:

Detailed instructions for disassembling, inspecting, repairing, and reassembling individual components within all covered systems.

📊 Manual Specifications

Format:

PDF

File Structure:

Distributed as a single ZIP archive containing multiple PDF files for various systems and sections.

Operating Systems Compatibility:

Compatible with all computers (PC & Mac).

File Management Software:

Requires WinZip or equivalent archive utility (e.g., StuffIt Expander for Mac) to extract PDF files.

Zoom Capability:

High: Allows for zooming in to view detailed parts and diagrams.

Printability:

Printable: Users can print specific pages as needed.

Binding:

Not Applicable (Digital Format)

Paper Quality:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Engine Options:

While specific engine options for the A18 are not detailed in the product description, typical Chery A18 Windstar/Karry models in its class would likely feature fuel-efficient, naturally aspirated gasoline engines, possibly in the 1.0L to 1.5L displacement range. Diesel options might also be available depending on the market.

Horsepower Range:

Estimated 60-90 HP (based on typical engines in this class).

Torque Range:

Estimated 80-120 Nm (based on typical engines in this class).

Fuel Delivery:

Likely Fuel Injection (MPI or GDI), though carburetor systems might be present on older or base models.

Layout:

Likely inline-3 or inline-4 cylinder configurations for compact commercial applications.

Engine Type:

Internal combustion engine, gasoline-powered (potential for diesel variants).

🔧 Transmission

Transmission Type:

Likely a 5-speed manual transmission as standard for efficiency and cost-effectiveness in light commercial applications.

Optional Transmission:

An automated manual transmission (AMT) or a basic automatic transmission might be an optional offering on higher trim levels or specific variants, though less common in this segment.

Clutch Type:

Single dry plate clutch is standard for manual transmissions.

📐 Dimensions

Body Styles:

Van, Mini-truck/Pickup.

Overall Length:

Variable, but typically in the range of 3.8m to 4.4m for compact commercial vehicles.

Gross Vehicle Weight Rating Gvwr:

Typically around 1500-2000 kg, depending on configuration and payload capacity.

🛡️ Safety Features

Crash Test Ratings:

Likely subject to Chinese NCAP or similar regional safety standards. Specific ratings not provided, but would depend on model year and trim.

Braking Systems:

Standard front disc/rear drum brakes, ABS may be optional or standard on higher trims.

Restraint Systems:

Driver and passenger airbags (depending on market and trim), seat belts.

💡 Technology Features

Audio System:

Base models may feature a simple AM/FM radio with CD player or USB input. Higher trims might include a more integrated system with a small touchscreen, Bluetooth connectivity.

Parking Aids:

Rear parking sensors might be an option on some variants. Backup cameras are less common on base models.

Usb Ports:

Likely one or more USB ports for charging and media playback in higher-spec models.

🔧 Maintenance

Oil Change Interval:

Typically 5,000 km to 10,000 km or 6 months, whichever comes first, depending on engine oil type and operating conditions. Manual will provide specific interval.

Timing Belt Replacement Interval:

Critical component. Estimated 60,000 km to 100,000 km or 4-5 years. The manual will specify the exact interval and potential consequences of failure.

Engine Oil:

Likely 5W-30 or 10W-40 API SN/SM or equivalent. Manual will provide exact viscosity and API rating.

Coolant:

Ethylene glycol based coolant, typically with an orange or pink color for long-life formulations. Manual will specify type and mixture ratio.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify the required type.

Transmission Fluid:

Manual transmission fluid (MTF) or gear oil, specification will be provided in the manual. Automatic transmission fluid (ATF) if applicable.

Power Steering Fluid:

Dedicated power steering fluid, specification will be detailed in the manual.

Brake Fluid Capacity:

Capacity typically less than 1 liter for brake system. Manual will specify precise capacity.

Common Wear Items:

As with many light commercial vehicles, common issues may include clutch wear, suspension components (bushings, ball joints), brake pad/rotor wear, and potential electrical gremlins due to rigorous use. The manual will detail specific diagnostic procedures.

📚 Vehicle History

Manufacturer:

Chery Automobile Co., Ltd. is a Chinese state-owned automobile manufacturer headquartered in Wuhu, Anhui province. Founded in 1997, it is one of China's largest state-owned automakers.

A18 Lineage:

The A18 is part of Chery's strategy to offer a range of affordable and practical vehicles, including commercial variants. The 'Windstar' and 'Karry' monikers are often used interchangeably or for specific configurations of this platform.

Production Period:

Introduced in the mid-2000s, with ongoing production and updates. Specific year range not defined in product info, but it is a contemporary model within Chery's lineup.

🏆 Awards & Recognition

Segment Awards:

While specific awards for the A18 Windstar/Karry are not publicly documented on a large scale, Chery vehicles in general have often been recognized for offering high value and feature content for their price point in emerging markets.