Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Generations Covered:
First Generation (T200/T250)
Chassis Codes:
T200 (early), T250 (facelift)
Engine Codes:
LXT, LDA (1.6L); L95, L14 (1.4L) - specific codes may vary by region and year.
Market Segment:
Subcompact car, positioned as an affordable and economical option in the global automotive market.
Key Competitors:
Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris, Honda Fit.
Value Proposition:
The Chevrolet Aveo was known for its fuel efficiency, compact size, and accessible price point, making it a popular choice for budget-conscious buyers and urban dwellers.
Target Audience:
First-time car buyers, students, commuters, and individuals seeking a cost-effective vehicle for daily transportation.
Design Philosophy:
Designed as a practical and economical vehicle with a focus on simplicity and affordability.
Systems Covered:
Engine Mechanical, Engine Lubrication, Engine Cooling, Engine Control System, Fuel System (Injection), Exhaust System, Transmission (Manual & Automatic), Clutch, Driveline, Front Axle, Rear Axle, Suspension (Front & Rear), Wheels & Tires, Brake System, Parking Brake, Steering System (Power & Manual), Restraint Systems (Seat Belts, SRS Airbags), Body (Interior & Exterior), Locks & Security, Glass/Windows, Roof, Instrumentation, Heating, Ventilation, Air Conditioning (HVAC), Electrical System, Wiring Diagrams, Starting System, Charging System, Lighting System, Wiper/Washer/Horn, Body Control Modules, Audio Visual, Navigation, Power Supply, General Maintenance, Troubleshooting
Page Count:
Estimated 1500+ pages (based on typical comprehensive factory manuals for this era and scope)
Manual Type:
Factory Service Repair Manual (FSM)
Engine Systems:
Detailed coverage of engine mechanical components, lubrication system, cooling system, fuel injection system, emission control systems, and engine control module (ECM) diagnostics. Includes engine removal and installation procedures.
Brake System Coverage:
Detailed procedures for brake fluid replacement, brake pad and rotor replacement, caliper service, parking brake adjustment, and troubleshooting ABS and brake control systems.
Chassis And Body:
Includes body panel repair, door mechanisms, window systems, locks, security, and interior trim component removal/installation.
Restraint System Coverage:
Details on seat belt operation, SRS (Supplemental Restraint System) components (airbag modules, sensors, clock spring), and diagnostic procedures for airbag warning lights.
Maintenance And Repair:
Step-by-step instructions for routine maintenance (oil changes, filter replacements, fluid checks), troubleshooting common problems, component diagnosis, disassembly, inspection, repair, and reassembly for all major vehicle systems.
Transmission Service:
Covers clutch replacement, manual and automatic transmission removal/installation, internal component diagnosis, and fluid checks/changes.
Suspension And Steering Repair:
Covers inspection and replacement of suspension components (struts, shocks, control arms, ball joints), steering gear, power steering pump, and alignment procedures.
Hv Ac Repair:
Includes procedures for refrigerant charging, compressor diagnosis, blower motor replacement, heater core service, and climate control module troubleshooting.
Diagnostic Capabilities:
Comprehensive diagnostic procedures, including specific error codes, diagnostic trouble codes (DTCs), testing procedures for sensors and actuators, and diagnostic flowcharts. Includes detailed wiring diagrams for accurate electrical troubleshooting.
Electrical Diagrams:
Includes comprehensive wiring diagrams for all electrical systems, aiding in the diagnosis and repair of lighting, starting, charging, engine control, body electronics, and audio systems.
Diagnostic Trouble Codes:
Provides a comprehensive list of OBD-II diagnostic trouble codes (DTCs) related to the Aveo's engine, transmission, and emissions systems, with detailed diagnostic procedures for each.
Engine Options:
Primarily 1.6L (1598cc) DOHC inline-4 cylinder (LXT/LDA engines) and a smaller 1.4L (1399cc) DOHC inline-4 cylinder (L95/L14 engines).
Horsepower Range:
Approximately 103-106 hp for the 1.6L engine, 94 hp for the 1.4L engine.
Torque Range:
Approximately 94-97 lb-ft (127-132 Nm) for the 1.6L engine, 86 lb-ft (117 Nm) for the 1.4L engine.
Fuel Delivery:
Multi-point fuel injection (MPI).
Engine Type:
Inline 4-cylinder, DOHC, 16-valve.
Body Styles:
Offered as a 4-door sedan and a 5-door hatchback.
Wheelbase:
Approx. 97.6 inches (2480 mm)
Length:
Sedan: Approx. 161.6 inches (4105 mm); Hatchback: Approx. 154.5 inches (3925 mm)
Curb Weight Range:
Approximately 2,300 - 2,500 lbs (1043 - 1134 kg), depending on body style and equipment.
Infotainment System:
Basic audio systems typically featured an AM/FM radio, CD player, and auxiliary input. Higher trims may have offered steering wheel audio controls.
Driver Assistance Features:
Limited driver assistance features for this generation; primarily focused on core vehicle operation and safety.
Connectivity Options:
Basic connectivity usually limited to audio system inputs. Bluetooth or advanced smartphone integration was not standard.
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil.
Engine Oil Type:
SAE 5W-30 or 5W-20 (check owner's manual for specific viscosity recommendations based on climate).
Power Steering Fluid:
Dexron III/VI compatible fluid or specific GM power steering fluid (refer to manual).
Common Wear Items:
Potential issues include premature clutch wear (manual transmission), catalytic converter failure, ABS sensor issues, and occasional electrical gremlins related to body control modules or wiring harnesses.
Engine Issues:
Can include occasional oil consumption in higher mileage engines, potential for crankshaft position sensor failure, and sometimes issues with the cooling fan relay or motor.
Transmission Issues:
Manual transmissions can experience clutch pedal stiffness or clutch wear. Automatic transmissions may have occasional shifting issues if fluid is not maintained.
Timing Belt Replacement:
The 1.6L engines use a timing belt, typically requiring replacement every 60,000 to 90,000 miles (96,000 to 145,000 km). Failure to replace can lead to catastrophic engine damage.
Spark Plug Replacement:
Typically at 60,000 to 100,000 miles, depending on spark plug type (standard vs. iridium). Recommended to use specific AC Delco or equivalent platinum/iridium plugs.
Coolant Capacity:
Approximately 5.0 - 5.5 quarts (4.7 - 5.2 liters) of 50/50 ethylene glycol coolant and water mixture.
Air Filter Part Number:
Generic P/N: ACDelco A1086C, Fram CA9112 (Verify with specific VIN).
Chevrolet History:
Chevrolet is one of the oldest and largest automotive brands in the United States, known for a wide range of vehicles from economical compacts to heavy-duty trucks.
Aveo Evolution:
The Aveo replaced the Chevrolet Metro. The first generation (T200) was introduced globally in 2002, with a significant facelift (T250) occurring around 2005/2006, introducing updated styling and features. The Aveo was succeeded by the Chevrolet Sonic.
Generation Distinction:
The T200 series (2002-2005) was the initial global launch, while the T250 (2006-2010) featured updated styling cues, interior refinements, and sometimes updated powertrain components or features.
Production Locations:
Global production occurred in various GM facilities, including South Korea (Daewoo Motors), Russia, and Ukraine.
