🏷️ Basic Information

Make:

Chevrolet

Model:

Aveo

Year:

2006

Market Segment:

Subcompact

Chassis Code:

T200

Platform:

GM T Platform

👋 Introduction

Vehicle Class:

Subcompact car, positioned as an affordable and efficient option.

Key Competitors:

Hyundai Accent, Kia Rio, Toyota Yaris, Honda Fit, Ford Fiesta.

Value Proposition:

Offers a balance of fuel economy, affordability, and practical features for urban commuting.

Manual Advantage:

Provides comprehensive, factory-derived repair information in a convenient digital format, enabling DIY maintenance and cost savings.

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

PDF Download (Digital)

Access Duration:

1 Year

Licensing:

Officially Licensed, OE Material Derived

📖 Manual Coverage

Engine Mechanics:

Complete engine repair, overhaul, internal components, cylinder head, block assembly, piston rings, crankshaft, camshafts, timing systems.

Fuel System:

Fuel pump, injectors, fuel lines, fuel tank, evaporative emission control (EVAP) system, fuel pressure regulator.

Ignition System:

Spark plugs, ignition coils, ignition control module, sensors (crankshaft position, camshaft position).

Cooling System:

Radiator, water pump, thermostat, cooling fans, coolant hoses, pressure cap, coolant type specifications.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors.

Transmission Manual:

Clutch assembly, transmission gear removal and installation, internal components, shifting mechanisms, gear oil specifications.

Transmission Automatic:

Transmission fluid type and capacity, torque converter, valve body, solenoids, removal and installation procedures, shift control.

Drivetrain:

Front axle assembly, drive shafts, CV joints, differential (if applicable).

Suspension Front:

MacPherson struts, control arms, ball joints, sway bar, steering knuckle, alignment specifications.

Suspension Rear:

Torsion beam axle, shock absorbers, control arms, trailing arms, alignment specifications.

Steering System:

Power steering pump, steering rack, tie rod ends, steering column, power steering fluid specifications.

Brake System:

Front disc brakes, rear drum brakes, brake pads, brake rotors, brake calipers, wheel cylinders, brake lines, ABS system components, brake fluid type and specifications.

Wheel And Tires:

Tire pressure recommendations, wheel bolt patterns, tire sizes, wheel bearing replacement.

Electrical System Power:

Battery specifications, charging system (alternator), starter motor, wiring diagrams.

Electrical System Lighting:

Headlights, taillights, interior lighting, bulb types and replacement.

Electrical System Instruments:

Dashboard gauges, warning lights, instrument cluster repair.

HVAC System:

Air conditioning system diagnosis and repair, refrigerant type and charge, heater core, blower motor, climate control panel.

Body And Interior:

Door panels, seats, headliner, interior trim, body panel alignment, glass replacement.

Body Exterior:

Bumpers, fenders, hood, trunk lid, door hinges, exterior trim, paint repair considerations.

Safety Systems:

Airbag system diagnosis and repair, seat belts, ABS functionality.

Scheduled Maintenance:

Oil change intervals, filter replacement, fluid checks and top-offs, tire rotation, belt inspection, spark plug replacement.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, intermittent fault diagnosis.

Repair Procedures:

Step-by-step instructions for component replacement and repair for all major systems.

Diagnostic Procedures:

Using diagnostic tools, interpreting scan data, electrical circuit testing.

Overhaul Procedures:

Detailed instructions for engine and transmission rebuilds.

Wiring Diagrams:

Complete electrical schematics for various vehicle systems.

Diagnostic Capability:

Advanced diagnostics, including sensor data interpretation and component testing.

Repair Complexity:

Covers everything from basic DIY maintenance to complex engine and transmission rebuilds.

Technical Specifications:

Detailed torque specifications, clearances, fluid capacities, and alignment angles.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content

Printability:

Printable pages

Compatibility:

Compatible with PC, laptop, smartphone, tablet via web browser

Image Resolution:

High-resolution, clear diagrams and illustrations

Digital Access:

Online access via web browser

Not Applicable:

N/A (Digital Product)

⚙️ Engine Specifications

Engine Code:

B14NE

Engine Type:

Inline 4-cylinder

Displacement:

1.6 Liters (1598 cc)

Bore X Stroke:

79.0 mm x 81.5 mm

Compression Ratio:

9.5:1

Valve Train:

DOHC, 16 Valves

Horsepower At Rpm:

103 hp @ 6000 rpm

Torque At Rpm:

107 lb-ft @ 3600 rpm

Fuel Delivery:

Multi-port Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Emissions Control:

California PZEV (Partial Zero Emission Vehicle) or Federal EPA compliant.

🔧 Transmission

Transmission Type Standard:

5-Speed Manual

Transmission Type Optional:

4-Speed Automatic

Automatic Transmission Features:

Electronically controlled with overdrive.

📐 Dimensions

Length:

161.6 inches (4105 mm)

Width:

66.1 inches (1679 mm)

Height:

59.7 inches (1516 mm)

Wheelbase:

97.6 inches (2479 mm)

Front Track:

57.9 inches (1470 mm)

Rear Track:

57.7 inches (1465 mm)

Curb Weight Manual:

Approx. 2450 lbs (1111 kg)

Curb Weight Automatic:

Approx. 2500 lbs (1134 kg)

Gross Vehicle Weight Rating:

Approx. 3500 lbs (1588 kg)

Cargo Volume Seats Up:

Approx. 13.7 cu ft

🛡️ Safety Features

NHTSA Frontal Impact Driver:

★★★★ (4 Stars)

NHTSA Frontal Impact Passenger:

★★★★ (4 Stars)

NHTSA Side Impact Driver:

★★★★ (4 Stars)

NHTSA Side Impact Rear Passenger:

★★★★ (4 Stars)

IIHS Moderate Overlap Front:

Good

IIHS Side Impact:

Good

ABS:

Standard Anti-lock Braking System (4-wheel, front discs/rear drums)

Traction Control:

Optional Traction Control System (TCS)

Airbags Front:

Standard dual front airbags

Airbags Side:

Optional front-seat side-impact airbags

Seatbelts:

Front pretensioners and load limiters, rear 3-point seatbelts

💡 Technology Features

Audio System:

Base models feature a 4-speaker AM/FM/CD stereo. Higher trims may offer an auxiliary input.

Display:

Basic digital or analog displays for radio and clock. No integrated touchscreens.

Cruise Control:

Optional on some trims.

Usb Port:

Not standard, potentially available as an aftermarket addition or on very late production models.

Bluetooth:

Not available from the factory.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended).

Air Filter Replacement:

Every 30,000 miles or as needed.

Spark Plug Replacement:

Every 100,000 miles (if using iridium plugs, consult manual for specific type).

Coolant Flush:

Every 5 years or 100,000 miles.

Engine Oil Type:

SAE 5W-30, API Certified (GM dexos1™ Gen 2 or equivalent recommended for newer vehicles, check manual for 2006 spec).

Engine Oil Capacity:

Approx. 4.0 quarts (3.8 liters) with filter change.

Transmission Fluid Manual:

SAE 75W-90 GL-4 gear oil.

Transmission Fluid Automatic:

Dexron VI or equivalent.

Brake Fluid Type:

DOT 3

Coolant Type:

GM P/N 1052847 or equivalent, Prediluted Orange Long-Life, 50/50 mix with distilled water.

Common Problems:

Rear axle issues (drum brake adjustment, potential seizing), minor electrical gremlins, HVAC blend door actuator failures, timing belt replacement is crucial (though this model uses a timing chain). Check for coolant leaks.

📚 Vehicle History

Chevrolet Legacy:

Chevrolet, a division of General Motors, has a long history of producing affordable and reliable vehicles for the mass market.

Aveo Origin:

The Aveo was developed by Daewoo (later acquired by GM) and was sold globally under various names. The 2006 model represents the first generation (T200) sold in North America.

Manufacturing Location:

South Korea (Daewoo Motor Company, later GM Daewoo)

Production Years Na:

2004-2008 (for the T200 generation in North America)

🏆 Awards & Recognition

Safety Recognition:

Achieved good safety ratings from NHTSA and IIHS for its class at the time of release.