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Chevrolet Chevy Aveo 1.2L 1.4L 1.5L 1.6L Complete Workshop Service Repair Manual 2007 2008 2009 2010

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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Alternate Model Designation: Chevy Aveo Model Generations Covered: T250/T255 (2007-2011) Model Years Covered: 2007, 2008, 2009, 2010 Body Styles Covered: Sedan, Hatchback...
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Chevrolet Chevy Aveo 1.2L 1.4L 1.5L 1.6L Complete Workshop Service Repair Manual 2007 2008 2009 2010
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Aveo
Alternate Model Designation:
Chevy Aveo
Model Generations Covered:
T250/T255 (2007-2011)
Model Years Covered:
2007, 2008, 2009, 2010
Body Styles Covered:
Sedan, Hatchback
👋 Introduction
Market Position
Segment:
Subcompact car, known for affordability and fuel efficiency.
Target Audience:
Budget-conscious buyers, first-time car owners, fleet vehicles.
Competitive Analysis
Key Competitors:
Hyundai Accent, Kia Rio, Toyota Yaris, Honda Fit, Ford Fiesta, Nissan Versa.
Key Features
Value Proposition:
Offers basic transportation with a focus on cost-effectiveness and ease of ownership.
Platform Basis:
Shares platform with vehicles like the Daewoo Gentra/Kalos.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhaul
Specific Regions Or Markets:
General - Applicable to global models of the T250/T255 generation, often aligned with Daewoo Gentra/Kalos specifications.
Page Count
Estimated Page Count:
Likely extensive, often 1000+ pages for a 'Complete Workshop Service Repair Manual'.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (1.2L, 1.4L, 1.5L, 1.6L), engine management systems, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Manual transmission (MT), Automatic transmission (AT), clutch system, drivetrain components (driveshafts, CV joints).
Chassis:
Suspension systems (front and rear), steering system, braking system (ABS, EBD if equipped), wheels and tires.
Electrical:
Battery, starting system, charging system, lighting system, instrument panel, body control module, power windows, locks, mirrors, audio systems.
Body:
Exterior body panels, interior trim, doors, hoods, trunk lid, bumpers, glass, seals.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspections/replacements, spark plug replacement.
Repair:
Engine component repair (head gaskets, pistons, valves), transmission overhaul, suspension component replacement (shocks, struts, control arms), brake caliper/rotor replacement, electrical component diagnosis and repair.
Diagnostics:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) for engine management and other systems, electrical circuit diagnosis.
Adjustments:
Valve clearance adjustment (if applicable), parking brake adjustment, clutch pedal adjustment.
Specifications:
Torque specifications, component clearances, fluid capacities, electrical specifications (voltages, resistance).
Technical Depth
Depth:
Comprehensive - Covers everything from basic fluid checks and tire rotations to full engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for easy navigation.
Print Quality
Quality:
High-resolution, suitable for clear printing of text and images.
Images And Diagrams:
Includes step-by-step pictures and technical diagrams.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Displacements:
Familia-II I4 engines: 1.2L (B12S1), 1.4L (B14S1), 1.5L (B15S1, L15A), 1.6L (B16S1, L16).
Performance
Horsepower Ranges:
Approximately 75-106 hp depending on engine displacement and tuning.
Torque Ranges:
Approximately 110-140 Nm depending on engine displacement.
Fuel System
Induction:
Multi-point fuel injection (MPI), Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline.
Construction
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
Timing
Timing Drive:
Timing Belt
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (MT)
Optional
Optional Transmission Type:
4-speed Automatic Transmission (AT)
Features
Transmission Fluid Type:
Dexron III/VI or equivalent for automatic transmissions; GL-4 gear oil for manual transmissions.
Drivetrain
Drivetrain Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Varies by body style, approx. 4340-4350 mm (Sedan) / 3945-3990 mm (Hatchback)
Width:
Approx. 1710 mm
Height:
Approx. 1470-1505 mm
Weights
Curb Weight:
Approx. 1050-1150 kg
Gross Vehicle Weight Rating:
Varies by configuration, typically around 1500-1600 kg
Cargo
Trunk Volume:
Approx. 400-450 liters (Sedan) / 220-250 liters with rear seats up (Hatchback)
🛡️ Safety Features
Ratings
Latin Ncap Ratings:
Often received 1-2 stars in Latin NCAP tests for earlier models, indicating limited safety performance.
Active Features
ABS:
Optional or standard on higher trims; Anti-lock Braking System.
Ebs:
Often paired with ABS; Electronic Brakeforce Distribution.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models; side airbags optional or unavailable.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
Child Seat Anchors:
ISOFIX/LATCH system may be present on rear seats.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with CD player and auxiliary input. Higher trims may offer MP3 playback and more speakers.
Connectivity:
Limited connectivity; Bluetooth may be available on higher trims. USB ports were uncommon for this era.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Rarely equipped, not a common feature.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil used.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Depending on plug type (copper, platinum, iridium), intervals can range from 30,000 to 100,000 miles (48,000 to 160,000 km).
Timing Belt Replacement:
Crucial; typically every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 5W-40, consult manual for specific engine. API SN/SP or ACEA A3/B4 recommended.
Coolant Type:
Ethylene Glycol based coolant, typically a silicate-free or hybrid OAT type. Color may vary (e.g., Dex-Cool orange, or other GM specifications).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine:
Timing belt wear, occasional oil leaks, potential for head gasket issues if overheated, carbon buildup on intake valves.
Transmission:
Automatic transmission solenoid issues, clutch wear in manual transmissions, driveshaft CV joint wear.
Suspension Steering:
Worn ball joints, tie rod ends, control arm bushings; potential for power steering pump issues.
Electrical:
Faulty window regulators, power lock actuators, alternator issues, sensor failures (e.g., O2 sensors, crank position sensors).
Body Interior:
Interior trim rattles, door handle failures, rust on body panels, especially in certain climates.
📚 Vehicle History
Brand Heritage
Chevrolet History:
Chevrolet is a long-standing American automobile division of General Motors (GM), known for a wide range of vehicles from compact cars to heavy-duty trucks.
Model Evolution
Generation Basis:
The T250/T255 generation is an evolution of the original Aveo (T200) and shares significant platform and componentry with the Daewoo Kalos/Gentra.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (GM Korea) and also assembled in various other global locations.
Production Period:
T250/T255 generation produced roughly from 2005/2006 through 2011, depending on the market.
🏆 Awards & Recognition
Recognitions
Segment Performance:
Generally not a recipient of major awards; positioned as an economical and practical choice rather than a performance or luxury leader.
Ratings
IIHS Status:
Early models may not have been tested by IIHS, or received lower ratings compared to more modern vehicles.
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