🏷️ Basic Information

Make:

Chevrolet

Model:

Aveo

Family:

Chevy Aveo

Product Name:

Chevrolet Chevy Aveo Complete Workshop Service Repair Manual 2007 2008 2009 2010

Platform:

GM T Platform

Platform Designation:

T200 (for this generation)

👋 Introduction

Segment:

Subcompact car segment, entry-level.

Target Audience:

Budget-conscious consumers seeking reliable and economical transportation.

Key Competitors:

Hyundai Accent, Kia Rio, Toyota Yaris, Honda Fit, Nissan Versa.

Selling Points:

Affordability, fuel efficiency, practical interior, straightforward design.

Manual Benefit:

Empowers owners to perform maintenance and repairs, saving significant costs on dealership services.

📋 Manual Details

Model Years Covered:

2007, 2008, 2009, 2010

Trim Levels Covered:

All trim levels

Engine Variants Covered:

All engine variants

Transmission Types Covered:

All transmission types (Manual and Automatic)

Estimated Page Count:

Varies by specific model/engine, typically 1500-2500+ pages for a complete workshop manual of this scope.

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, engine management, turbocharging (if applicable).

Transmission:

Manual transmission (clutch, gearbox), automatic transmission (hydraulic control, torque converter, gearsets), transaxle.

Drivetrain:

Front-wheel drive, axle shafts, CV joints, differential.

Suspension:

Front suspension (MacPherson strut, control arms, springs, shock absorbers), rear suspension (torsion beam, trailing arms, springs, shock absorbers), wheel alignment specifications.

Steering:

Power steering system (hydraulic pump, rack and pinion), steering column, linkage, wheel alignment.

Brakes:

Front disc brakes, rear drum brakes (or disc), brake system hydraulics (master cylinder, lines, calipers, wheel cylinders), parking brake system, ABS (Anti-lock Braking System) components and operation.

Electrical:

Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlights, taillights, interior), instrument cluster, power windows, power locks, wipers, horn, body control modules, fuse box diagrams, wiring schematics.

Body And Chassis:

Body construction, panels, doors, windows, locks, interior trim, exterior trim, bumpers, chassis components, rust prevention.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant cycle, compressor, condenser, evaporator, climate control modules.

Safety Systems:

Airbag system (SRS), seat belts, pre-tensioners.

Maintenance:

Routine maintenance (oil changes, filter replacements, fluid checks), scheduled maintenance intervals, lubrication points.

Troubleshooting:

Diagnostic procedures, common symptoms, causes, and remedies for various system failures, diagnostic trouble codes (DTCs) interpretation.

Repair:

Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly.

Overhaul:

Complete engine overhaul, transmission rebuild, suspension component replacement, brake system overhaul.

Installation:

Installation procedures for new or replacement parts, accessory installation.

Depth:

Comprehensive, covering basic maintenance to advanced diagnostics and complete component rebuilds.

Detail Level:

Detailed step-by-step instructions with accompanying illustrations and diagrams for clarity.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Quality:

High quality, designed for printing individual pages or chapters.

Binding:

N/A (Downloadable digital format)

Paper:

N/A (Digital format, printable on various paper types)

Text Search:

Searchable text for quick information retrieval.

Device Compatibility:

Compatible with PC, Mac, tablets, and smartphones.

Required Software:

Adobe Reader (free download).

⚙️ Engine Specifications

Engine Code Common:

L81 (1.6L DOHC)

Engine Type:

Inline 4-cylinder, DOHC (Double Overhead Camshaft)

Displacement:

1.6 Liters (1598 cc)

Bore X Stroke:

79.0 mm x 81.5 mm (approximate)

Compression Ratio:

9.5:1 (approximate)

Horsepower Peak:

Approximately 106 hp @ 6000 rpm

Torque Peak:

Approximately 105 lb-ft @ 3200 rpm

Fuel Delivery:

Multi-point Fuel Injection (MPFI)

Fuel Type:

Unleaded gasoline

Octane Rating:

87 AKI (recommended)

Engine Management System:

GM ECM (Engine Control Module) with OBD-II diagnostics

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission

Clutch Type:

Hydraulic, single dry plate (Manual)

Transmission Fluid Manual:

GM Synchromesh Transmission Fluid or equivalent (e.g., API GL-4, SAE 75W-90)

Transmission Fluid Automatic:

Dexron VI (Automatic)

📐 Dimensions

Length:

Approx. 3997 mm (157.4 in)

Width:

Approx. 1670 mm (65.7 in)

Height:

Approx. 1505 mm (59.3 in)

Wheelbase:

Approx. 2480 mm (97.6 in)

Front Track:

Approx. 1440 mm (56.7 in)

Rear Track:

Approx. 1430 mm (56.3 in)

Curb Weight:

Approx. 1050-1150 kg (2315-2535 lbs), varies by trim and transmission.

Gross Vehicle Weight Rating Gvw:

Not specified, consult VIN plate for exact GVWR.

Trunk Volume:

Approx. 220-340 Liters (7.8-12.0 cu ft), varies by body style (sedan vs. hatchback).

🛡️ Safety Features

NHTSA Frontal Crash Test:

Varies by year and test, generally fair to good ratings for frontal impact.

IIHS Crash Test:

Varies by year and test, generally acceptable ratings.

ABS:

Available/Standard on most models (Anti-lock Braking System).

Ebs:

Electronic Brake-force Distribution (EBD), often paired with ABS.

Airbags:

Frontal airbags for driver and front passenger (standard), side airbags (optional on some trims).

Seat Belts:

3-point seat belts with pretensioners for front occupants.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Audio System:

Standard AM/FM stereo with CD player, auxiliary input jack. Optional MP3 compatibility and satellite radio.

Display:

Basic LCD or LED display for audio and clock information.

Cruise Control:

Available on higher trim levels.

Bluetooth:

Generally not available on this generation, especially base models.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Platinum-tip spark plugs: 100,000 miles (160,000 km).

Coolant Flush:

Every 60,000 miles (96,000 km) or 4 years, whichever comes first.

Brake Fluid Flush:

Every 2 years or 30,000 miles (48,000 km).

Engine Oil Type:

SAE 5W-30 Synthetic Blend or Full Synthetic (API SN or higher).

Engine Oil Capacity:

Approx. 4.0 Liters (4.2 Quarts) with filter.

Coolant Type:

GM P/N 12346290 (blue) or equivalent HOAT (Hybrid Organic Acid Technology) coolant.

Power Steering Fluid:

GM P/N 12345757 (Dexron III/VI compatible) or equivalent.

Common Problems:

Occasional issues with the ABS warning light (due to wheel speed sensor or module), minor oil leaks from gaskets, potential for transmission solenoid issues in automatics, door lock actuator failure.

Common Problems Engine:

Some reports of the 'check engine' light due to minor evaporative emissions (EVAP) system leaks or faulty oxygen sensors.

📚 Vehicle History

Manufacturer:

General Motors (GM), marketed under the Chevrolet brand.

Generation:

Second generation of the Chevrolet Aveo (T250 platform for most markets, evolved from T200).

Body Styles:

Available as a 4-door sedan and a 5-door hatchback.

Production Period:

2002-2011 globally, with this specific generation running from approximately 2006/2007 through 2011.

Manufacturing Locations:

Primarily manufactured in South Korea (Daewoo/GM Korea) and other GM facilities globally.

🏆 Awards & Recognition

Awards:

Not widely recognized with significant automotive awards; primarily positioned as an affordable and practical choice.

Reliability Ratings:

Consumer reliability ratings are mixed; generally average for its class. Maintenance is key to longevity.