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Chevrolet Chevy Blazer 4.3L V6 1997-2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Chevy Blazer Model Variant: S-10 Blazer Generation Generation: Second Generation (S-10 Blazer) Codes Engine Code: L35 👋 Introduction Market Position Market Segment: Compact...
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Chevrolet Chevy Blazer 4.3L V6 1997-2000 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Chevy Blazer
Model Variant:
S-10 Blazer
Generation
Generation:
Second Generation (S-10 Blazer)
Codes
Engine Code:
L35
👋 Introduction
Market Position
Market Segment:
Compact SUV / Sport Utility Vehicle
Vehicle Purpose:
Versatile vehicle suitable for daily commuting, light off-roading, and utility tasks.
Competitive Analysis
Key Competitors:
Jeep Cherokee (XJ), Ford Explorer, Toyota 4Runner, Nissan Pathfinder
Key Features
Manual Key Selling Points:
Factory-level detail, comprehensive coverage, lifetime usage, multi-device compatibility, printable.
Vehicle Key Selling Points:
Robust 4.3L V6 engine, available 4WD, body-on-frame construction, relatively affordable for its class.
📋 Manual Details
Coverage Areas
Coverage Years:
1997, 1998, 1999, 2000
Engine Coverage:
4.3L V6
Page Count
Page Count Estimate:
Hundreds (specific count not provided, but described as comprehensive)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control, engine performance diagnostics
Transmission Systems:
Automatic transmission (likely 4L60E), manual transmission (less common for this engine/year), transfer case operation and repair
Drivetrain Systems:
Front and rear axle, drive shafts, CV joints, differentials
Brake Systems:
Front disc brakes, rear drum or disc brakes (depending on configuration), ABS system diagnostics and repair
Suspension Steering Systems:
Independent front suspension (torsion bar), solid rear axle, power steering system, steering column, wheel alignment
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, body control modules, power accessories, wiring diagrams
HVAC Systems:
Air conditioning, heating, ventilation system repair and service
Body Interior Systems:
Body panels, doors, glass, interior trim, seats, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, inspections
Repair Procedures:
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement
Troubleshooting Procedures:
Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation
Technical Specifications:
Torque specifications, clearances, component dimensions, electrical values
Technical Depth
Technical Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures for all major systems.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Print Quality:
Printable pages, allowing users to print single pages or the entire manual.
Binding Type
Binding Type:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (digital format)
Licensing
Usage License:
Lifetime use on unlimited computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6, Overhead Valve (OHV)
Displacement:
4.3 Liters (262 cubic inches)
Performance
Horsepower Estimate:
190-200 hp @ 4400-4600 rpm (varies slightly by year/tune)
Torque Estimate:
250-260 lb-ft @ 2800-3200 rpm (varies slightly by year/tune)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Components
Block Material:
Cast Iron
Head Material:
Cast Iron or Aluminum (later models may have aluminum)
Bore X Stroke:
4.00 in x 3.48 in (101.6 mm x 88.4 mm)
Compression Ratio:
9.1:1 or 9.3:1 (varies)
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic (likely 4L60E for 4.3L V6 models)
Optional
Optional Transmission:
5-speed manual (less common on 4.3L V6 models)
Features
Transmission Features:
Electronic controls, torque converter lock-up
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III (or equivalent)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approximately 11.7 US quarts (11.1 liters) with converter replacement
📐 Dimensions
Exterior
Wheelbase Short Wheelbase:
107.1 inches (2720 mm)
Wheelbase Long Wheelbase:
111.5 inches (2832 mm)
Length Short Wheelbase:
178.3 inches (4529 mm)
Length Long Wheelbase:
184.3 inches (4681 mm)
Width:
67.5 inches (1715 mm)
Height:
63.6 inches (1615 mm)
Weights
Curb Weight Estimate 2Wd:
3800 - 4000 lbs (1724 - 1814 kg)
Curb Weight Estimate 4Wd:
4000 - 4300 lbs (1814 - 1950 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 5300 - 5600 lbs (2404 - 2540 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Four-star rating (for models with 4WD and specific configurations)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) standard on most models.
Passive Features
Passive Safety Features:
Driver and passenger front airbags, reinforced safety cage, side-impact door beams.
💡 Technology Features
Infotainment
Infotainment Features:
Standard AM/FM radio, optional cassette player, CD player, and premium sound systems. Basic climate controls.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; primarily ABS and available cruise control.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB connectivity. Standard power outlets for accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used.
Air Filter Replacement Interval:
Every 15,000-30,000 miles or as needed, check regularly.
Spark Plug Replacement Interval:
Every 30,000-60,000 miles (depending on plug type).
Transmission Fluid Service Interval:
Every 30,000-50,000 miles or as recommended by manual, particularly for heavy use.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (check owner's manual for specific viscosity and API service classification).
Engine Coolant Type:
Ethylene Glycol based, green coolant (e.g., GM Goodwrench Antifreeze/Coolant).
Power Steering Fluid Type:
Dexron III (or equivalent) automatic transmission fluid.
Fluid Capacities
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change.
Engine Cooling System Capacity:
Approximately 12.3 US quarts (11.6 liters).
Known Issues
Common Problems Engine:
Intake manifold gasket leaks, spider injection issues (though less common on later MPI systems), oil pan gasket leaks, potential for oil pump issues.
Common Problems Transmission:
Overheating, torque converter shudder, transmission fluid leaks.
Common Problems Suspension Steering:
Worn ball joints and control arm bushings, worn tie rod ends, power steering pump leaks.
Common Problems Electrical:
Faulty fuel pump relays, issues with HVAC blower motors, window regulators, and ABS sensors.
Maintenance Recommendations
Inspect U-Joints:
Regular inspection and lubrication of driveshaft universal joints is crucial for preventing premature wear and failure.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Chevrolet, a division of General Motors, has a long history of producing trucks and SUVs known for durability and capability.
Model Evolution
Second Generation Introduction:
The second generation of the S-10 Blazer was introduced for the 1995 model year, with significant styling and mechanical updates.
Major Updates 1997-2000:
Refinements in engine performance, suspension tuning, and interior amenities during this period. Exterior styling received minor updates.
Production
Production Period:
Second Generation: 1995-2005
Manufacturing Locations:
Primarily produced in North America (e.g., Moraine, Ohio; Shreveport, Louisiana).
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
While specific awards for the 1997-2000 model years are not widely publicized, the S-10 Blazer was a strong contender in the compact SUV market throughout its run, known for its V6 power and towing capability.
Ratings
Consumer Satisfaction:
Customer satisfaction varied, with strengths in powertrain and off-road capability, but some concerns noted regarding interior materials and long-term reliability in certain areas compared to Japanese competitors.
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