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Chevrolet Chevy Cobalt 2005-2007 Service Repair Workshop Manual Download PDF
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Basic Information Identification Make: Chevrolet Model: Cobalt Years Covered: 2005, 2006, 2007 Codes Platform: GM Delta platform Introduction Market Position Segment: Compact car Target Audience: Owners seeking to perform DIY...
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| Basic Information | |
| Identification | |
| Make: | Chevrolet |
| Model: | Cobalt |
| Years Covered: | 2005, 2006, 2007 |
| Codes | |
| Platform: | GM Delta platform |
| Introduction | |
| Market Position | |
| Segment: | Compact car |
| Target Audience: | Owners seeking to perform DIY repairs and maintenance, independent repair shops, enthusiasts |
| Competitive Analysis | |
| Competitors 2005-2007: | Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda3 |
| Key Features | |
| Manual Advantage: | Comprehensive, detailed, professional-grade information mirroring factory technician manuals |
| Accessibility: | Instant download for immediate use on various devices |
| Manual Details | |
| Coverage Areas | |
| General Coverage: | All repairs, servicing, and troubleshooting procedures |
| Specific Systems: | Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, Body, HVAC, Fuel System, Cooling System, Emission Control System |
| Page Count | |
| Estimated Pages: | Hundreds of pages (actual count not specified, but implied to be extensive) |
| Manual Type | |
| Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing, lubrication, cooling |
| Engine Performance: | Fuel injection, ignition, emissions control, turbocharging (if applicable), performance tuning |
| Transmission Manual: | Clutch, gearbox components, shift linkage, seals, fluid |
| Transmission Automatic: | Torque converter, valve body, planetary gear sets, transmission control module (TCM), fluid, cooler |
| Drivetrain: | Axles, CV joints, driveshafts, differential |
| Brakes: | Brake hydraulics, master cylinder, calipers, rotors, pads, ABS system, parking brake |
| Suspension: | MacPherson struts, control arms, springs, shock absorbers, bushings, wheel bearings |
| Steering: | Power steering pump, rack and pinion, steering column, tie rods, alignment |
| Electrical System General: | Battery, charging system, starter motor, lighting, fuses, relays, wiring diagrams |
| Electrical System Comfort: | Power windows, locks, mirrors, seats, climate control, audio system |
| Body Interior: | Dash panel, trim panels, seats, airbags, seatbelts |
| Body Exterior: | Bumpers, fenders, hood, doors, trunk, glass, mirrors, body sealing |
| HVAC: | Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant |
| Fuel System: | Fuel tank, fuel pump, fuel filter, fuel lines, injectors |
| Emission Control: | Catalytic converter, oxygen sensors, EGR system, EVAP system |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement |
| Troubleshooting: | Diagnostic procedures, fault code interpretation, symptom-based diagnostics |
| Repair: | Component removal and installation, system diagnosis and repair, rebuild procedures |
| Diagnostics: | Step-by-step diagnostic guides, wiring diagrams for electrical tracing, component testing procedures |
| Technical Specifications: | Torque specifications, clearances, fluid capacities, resistance values, voltages |
| Technical Depth | |
| Depth: | Comprehensive, from basic maintenance to advanced repair and diagnostics |
| Visual Aid Detail: | Hundreds of pages with detailed photos and diagrams, exploded views |
| Manual Specifications | |
| File Format | |
| Compatibility: | Windows and MAC computers |
| Print Quality | |
| Printable: | Yes, individual pages or the entire manual can be printed |
| Binding Type | |
| Binding: | Digital (PDF download) |
| Paper Type | |
| Paper Type: | N/A (Digital Format) |
| Usage Rights | |
| Licensing: | Lifetime use on unlimited computers, no expiry dates, no renewal fees |
| Engine Specifications | |
| Primary Engine | |
| Engine 1 Displacement: | 2.0L |
| Engine 1 Configuration: | Inline 4-cylinder |
| Engine 1 Fuel Type: | Unleaded Gasoline |
| Engine 1 Power Hp: | 140 hp @ 5600 rpm (approximate, varies by specific model/tune) |
| Engine 1 Torque Lb Ft: | 127 lb-ft @ 4400 rpm (approximate, varies by specific model/tune) |
| Performance | |
| Engine 2 Displacement: | 2.2L Ecotec |
| Engine 2 Configuration: | Inline 4-cylinder |
| Engine 2 Fuel Type: | Unleaded Gasoline |
| Engine 2 Power Hp: | 145 hp @ 5600 rpm (approximate) |
| Engine 2 Torque Lb Ft: | 155 lb-ft @ 4200 rpm (approximate) |
| Engine 3 Displacement: | 2.4L Ecotec (Variable Valve Timing) |
| Engine 3 Configuration: | Inline 4-cylinder |
| Engine 3 Fuel Type: | Unleaded Gasoline |
| Engine 3 Power Hp: | 170 hp @ 6200 rpm (approximate) |
| Engine 3 Torque Lb Ft: | 163 lb-ft @ 4800 rpm (approximate) |
| Engine 4 Displacement: | 2.0L Ecotec Supercharged (SS model) |
| Engine 4 Configuration: | Inline 4-cylinder |
| Engine 4 Fuel Type: | Unleaded Gasoline |
| Engine 4 Power Hp: | 205 hp @ 5600 rpm (approximate) |
| Engine 4 Torque Lb Ft: | 200 lb-ft @ 4000 rpm (approximate) |
| Fuel System | |
| Fuel Delivery: | Multi-port Fuel Injection (MPFI) or Direct Injection (DI) depending on engine |
| Transmission | |
| Standard | |
| Transmission 1 Type: | 5-speed Manual (e.g., M86, AR5) |
| Optional | |
| Transmission 2 Type: | 4-speed Automatic (e.g., F4AEL) |
| Transmission 3 Type: | 5-speed Automatic (on some models) |
| Features | |
| Shift Control: | Cable-operated shifter for manual transmission, electronic control for automatic |
| Dimensions | |
| Exterior | |
| Length: | Approx. 168.5 - 171.3 inches |
| Width: | Approx. 67.9 inches |
| Height: | Approx. 57.0 - 57.5 inches |
| Wheelbase: | Approx. 103.2 inches |
| Cargo | |
| Trunk Volume: | Approx. 13.9 cubic feet (sedan) |
| Weights | |
| Curb Weight: | Approx. 2700 - 3000 lbs (depending on engine and trim) |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact Driver: | Good (for 2005 and later models, as tested) |
| NHTSA Front Impact Passenger: | Good (for 2005 and later models, as tested) |
| IIHS Front Offset: | Good (for 2005 and later models, as tested) |
| Active Features | |
| ABS: | Standard on most trims, optional on some base models |
| Traction Control: | Optional on some trims |
| Passive Features | |
| Airbags Front: | Standard front airbags |
| Airbags Side: | Optional front side-impact airbags, optional head curtain airbags (on some models) |
| Seatbelts: | Three-point safety belts with pretensioners |
| Technology Features | |
| Infotainment | |
| Audio System: | AM/FM stereo with CD player, optional MP3 capability and auxiliary input jack. |
| Display: | Digital clock and radio display, optional LCD screen on higher trims. |
| Driver Assistance | |
| Cruise Control: | Standard on most trims. |
| Connectivity | |
| Onstar: | Optional OnStar system for safety and communication services. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Synthetic: | 7,500 miles or 12 months (with Dexos or equivalent synthetic oil) |
| Oil Change Interval Conventional: | 3,000 miles or 6 months (with conventional oil) |
| Engine Air Filter Replacement: | Every 30,000 miles or as needed based on inspection |
| Spark Plug Replacement: | Approx. 100,000 miles for iridium/platinum plugs (refer to specific engine) |
| Coolant Flush: | Every 5 years or 100,000 miles (GM Dex-Cool coolant) |
| Transmission Fluid Change Auto: | Every 50,000 - 100,000 miles depending on driving conditions (refer to manual) |
| Transmission Fluid Change Manual: | Every 50,000 - 100,000 miles (check level and condition) |
| Fluid Specifications | |
| Engine Oil Type: | SAE 5W-30 (preferred synthetic) or SAE 5W-30 (conventional), API Certified |
| Engine Oil Capacity: | Approx. 4.0 - 5.0 quarts (refer to specific engine) |
| Coolant Type: | GM Dex-Cool (orange silicate-free) extended life coolant |
| Brake Fluid Type: | DOT 3 |
| Power Steering Fluid: | Dexron III/VI ATF or specific power steering fluid |
| Automatic Transmission Fluid: | Dexron VI (preferred) or Dexron III/H ATF |
| Known Issues | |
| Engine Mounts: | Premature wear and failure of engine mounts, especially the torque strut mount. |
| Suspension Components: | Front suspension clunking/rattling often due to worn sway bar links or bushings. |
| Ignition Coils: | Failure of ignition coils leading to misfires. |
| HVAC Blend Door: | Failure of the HVAC blend door actuator, affecting temperature control. |
| Wheel Bearings: | Premature wear of front wheel bearings, causing humming or grinding noise. |
| Oil Leaks: | Leaking valve cover gasket or oil pan gasket. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Chevrolet, a division of General Motors |
| Model Evolution | |
| First Generation: | First generation introduced for the 2004 model year, replacing the Cavalier and Prizm. |
| Styling: | Offered in sedan and coupe body styles, known for a more modern design compared to its predecessor. |
| Production | |
| Manufacturing Location: | Lordstown Assembly, Ohio, USA |
| Production Years: | 2004-2010 |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | Received 'Good' ratings from IIHS and NHTSA in frontal crash tests for specific model years and configurations, indicating solid structural integrity. |