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Chevrolet Chevy Corvette 2005-2009 Service Repair Workshop Manual Download PDF

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Basic Information Identification Make: Chevrolet Model: Corvette Generation: C6 Model Years Covered: 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: C6 Introduction Market Position Segment: Performance Sports Car Target Audience:...
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Chevrolet Chevy Corvette 2005-2009 Service Repair Workshop Manual Download PDF
Basic Information
Identification
Make: Chevrolet
Model: Corvette
Generation: C6
Model Years Covered: 2005, 2006, 2007, 2008, 2009
Codes
Chassis Code: C6
Introduction
Market Position
Segment: Performance Sports Car
Target Audience: Enthusiasts, owners, professional mechanics
Competitive Analysis
Key Competitors Era: Porsche 911, BMW M series, Mercedes-Benz AMG, Nissan GT-R (early models)
Key Features
Vehicle Platform: Front-engine, rear-wheel drive
Manual Benefit: Enables DIY maintenance and repair, accurate diagnostics, and understanding of vehicle systems
Manual Details
Coverage Areas
Primary Coverage: All repair, servicing, and troubleshooting procedures
Specific Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Interior, Emissions, Diagnostics
Page Count
Estimated Page Count: Hundreds (specific count not provided, but described as very detailed)
Manual Type
Type: Factory Service Repair Workshop Manual
Language
Language: English
Format
Format: PDF (Downloadable)
Manual Coverage
Systems Covered
Engine Systems: Engine mechanical (assembly, disassembly, overhaul), lubrication, cooling, fuel delivery, ignition, emissions control, engine management
Transmission Drivetrain: Manual transmission (M12, MN6), Automatic transmission (6L80), clutch, driveshaft, rear axle, half-shafts, differentials
Suspension Steering: Front and rear suspension components, shocks, struts, control arms, steering gear, power steering system
Brake System: Brake system diagnosis, front and rear brake components, parking brake, ABS, traction control
Electrical Systems: Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), power windows/locks, infotainment, chassis electrical
HVAC Body: HVAC system diagnosis and repair, interior trim, exterior body panels, doors, glass, seals
Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, wiring diagrams, component testing
Procedures Included
Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake fluid flush, coolant flush
Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component repair/replacement, body panel repair
Troubleshooting Guides: Step-by-step diagnostic procedures for common and complex issues
Technical Depth
Depth: Comprehensive (from basic maintenance to advanced diagnostics and complete rebuilds)
Detail Level: Highly detailed with step-by-step instructions, exploded diagrams, and pictures
Manual Specifications
File Format
Format: PDF
Searchability: Likely searchable (typical for professional PDFs)
Print Quality
Print Capability: Printable (single page or entire manual)
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper: N/A (Digital Download)
Usage Rights
Licensing: Unlimited use for life, on multiple devices
Engine Specifications
Primary Engine
Engine Code Base: LS2
Displacement Base: 6.0 L (364 cu in)
Configuration Base: V8
Aspiration Base: Naturally Aspirated
Performance
Horsepower Base 2005-2007: 400 hp @ 6000 rpm
Torque Base 2005-2007: 395 lb-ft @ 4400 rpm
Engine Variant
Engine Code 2008-2009: LS3
Displacement 2008-2009: 6.2 L (376 cu in)
Horsepower 2008-2009: 430 hp @ 5900 rpm (436 hp with optional exhaust)
Torque 2008-2009: 424 lb-ft @ 4600 rpm (428 lb-ft with optional exhaust)
Fuel System
Fuel Delivery: Multi-port Fuel Injection (MPFI)
Fuel Type Requirement: Premium Unleaded Gasoline (91 Octane or higher recommended)
Transmission
Standard
Transmission Type Base: 6-speed Manual Transmission (Tremec T56)
Optional
Transmission Type Optional: 6-speed Automatic Transmission (6L80)
Features
Manual Transmission Features: Close-ratio gearing, rev-matching capability (later models)
Automatic Transmission Features: Paddle shifters (optional), performance shift modes
Fluid Specifications
Manual Transmission Fluid: Dexron VI or equivalent (check manual for specific part numbers)
Automatic Transmission Fluid: Dexron VI (GM P/N 88862444 or 19258421)
Dimensions
Exterior
Wheelbase: 105.7 inches (2685 mm)
Length: 174.6 inches (4435 mm)
Width: 72.6 inches (1844 mm)
Height: 48.7 inches (1237 mm)
Weights
Curb Weight Coupe Manual: Approx. 3,151 lbs (1430 kg)
Curb Weight Convertible Manual: Approx. 3,219 lbs (1460 kg)
Wheel Bolt Pattern: 5x120.65 mm
Safety Features
Ratings
NHTSA Front Crash Rating: 5-Star
NHTSA Side Impact Rating: 5-Star
IIHS Front Offset Crash Test: Good
Active Features
Traction Control: Standard (TCS)
Stability Control: Standard (Active Handling System - AH)
ABS: Standard Anti-lock Braking System
Passive Features
Airbags: Front airbags, side-impact airbags (in seatbacks)
Technology Features
Infotainment
Infotainment System: Bose premium audio system, optional navigation system, touch-screen interface (later models).
Driver Assistance
Driver Assistance Features: Traction Control System (TCS), Active Handling System (AH), optional Heads-Up Display (HUD).
Connectivity
Connectivity Options: OnStar integration (optional), auxiliary audio input.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles or as indicated by the Oil Life Monitoring System.
Air Filter Replacement: Inspect every 15,000 miles, replace as needed.
Spark Plug Replacement: 100,000 miles (for original equipment spark plugs).
Fluid Specifications
Engine Oil Type: SAE 5W-30 Synthetic (GM P/N 19258934 or equivalent)
Engine Oil Capacity: 7.0 quarts (6.6 liters) with filter change (LS2), 8.0 quarts (7.6 liters) with filter change (LS3)
Coolant Type: Dex-Cool Extended Life 50/50 Antifreeze/Coolant (GM P/N 88894071)
Brake Fluid Type: DOT 3
Known Issues
Common Issues: Clutch wear (especially with aggressive driving), steering wheel lock issue (recall), some early transmission issues, potential for oil leaks from valve covers or oil pan.
Vehicle History
Brand Heritage
Brand Legacy: Chevrolet has a long history of performance vehicles, with the Corvette being its flagship sports car since 1953.
Model Evolution
C6 Introduction: The C6 Corvette debuted for the 2005 model year, marking a significant redesign with improved aerodynamics, a stiffer chassis, and a more refined interior.
Updates 2005-2009: Key updates during this period included the introduction of the LS3 engine in 2008, improved suspension tuning, and the availability of Magnetic Ride Control.
Production
Manufacturing Location: Bowling Green, Kentucky, USA
Awards & Recognition
Recognitions
Car And Driver 10Best: Corvette C6 was a perennial contender and often featured on Car and Driver's 10Best lists during its production run.
Motor Trend Car Of The Year: While not winning Car of the Year for this specific generation, the Corvette brand consistently receives accolades.
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